Model based evaluation of water management and membrane hydration in polymer electrolyte fuel cell with reactant flow-field gradients

Efficient water management and intrinsic membrane hydration are critical requirements of polymer electrolyte fuel cells (PEFC) under high load current. PEFC undergoes performance loss during high current demand due to reactant depletion, water flooding, and membrane hydration. Hence, water management and membrane hydration become vital for endured life of PEFC itself. Further, flow field optimization assists in overcoming the critical transport factors affecting the PEFC performance. A model-based approach is envisioned to understand effective water management wherein reactant flow channel gradients are designed to investigate its advantages and limitations. Here, we show efficient water management of these cells at high current demand where reactant distribution governs the cell characteristics. On comparing the current density distribution of the flow field designs under both Maximum Humid and Partial Humid inlet conditions, we observe a 16.46% increase in current density distribution in converging design (partial humid condition) compared to the lowest current density obtained in diverging design (max humid condition) at 0.4 V. Further, we observed that the current density distribution in the converging design improved by 3.68% and 6.19% compared to the straight (conventional) and diverging design, respectively, under max humid condition at 0.4 V. Similarly, under the partial humid condition, the current density improved in the converging design by 3.46% and 4.98% compared to conventional and diverging designs respectively at 0.4 V. Using a comprehensive numerical analysis of reactant flow channel gradient designs, we show that the membrane hydration of operating cells is controlled through variation in transport characteristics.

Automated summary

Efficient water management and intrinsic membrane hydration are crucial for the endurance of polymer electrolyte fuel cells (PEFC) under high load current. Flow field optimization is important for overcoming transport limitations and improving PEFC performance. Numerical analysis shows that membrane hydration can be controlled through variations in transport characteristics.