4.6 Review

Tailoring wettability to push the limits of condensation

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ELSEVIER SCIENCE LONDON
DOI: 10.1016/j.cocis.2023.101739

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Dropwise condensation; Contact angle hysteresis; Non -aqueous

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Wetting is crucial for efficient condensation in various applications, but the implementation of dropwise condensation has been limited due to poor durability of coatings and challenges in non-aqueous fluids. Recent advancements include the development of ultra-smooth coatings and lubricant-infused surfaces for both water and non-aqueous fluids, as well as improvements in droplet removal and coating durability through better understanding and design.
Wetting plays a crucial role in achieving efficient condensation in applications such as atmospheric water harvesting, air conditioning and refrigeration, and thermal power plants. Despite decades of research, the industrial implementation of dropwise condensation, which is often superior to filmwise condensation, has been limited, mostly due to the poor durability of promoter coatings and the challenge of achieving dropwise condensation for non-aqueous working fluids. Both areas have seen noteworthy advancements over the past few years, some of which we highlight in this review article. For example, recognizing that contact angle hysteresis, not contact angles per se, are responsible for enabling dropwise condensation, ultra-smooth liquid-like polymer coatings and lubricantinfused surfaces were developed for use with water and nonaqueous working fluids. There are also several new developments for passive and active droplet removal. Advances in coating durability include a better understanding in the failure mechanisms and physics-informed designs of new coating processes and chemistries.

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