On the laser surface pre-treatment to enhance the surface texture, wettability and adhesion bonding strength of aluminium 7075-T6 laminates

In this study, a laser surface pre-treatment strategy was applied to aluminium 7075-T6 alloy, in which the laser power, speed and frequency were varied to determine the best modified surface property in terms of surface wettability. Surface texture, topography, roughness, contact angle and adhesive bonding strength of the treated surface were measured and characterised. Results showed that the laser-treated surface at a laser power of 30 W, speed of 1.2 m/s and frequency of 8 kHz provided the highest surface wettability by showing the lowest contact angle of 17 & DEG;, which was attributed to the deeper surface cavities and higher surface roughness. The laser treatment increased the adhesion strength up to 8.5 MPa which was 45% higher than that of the untreated surface (of 5.9 MPa). Its adhesion strength nearly matched with that of the oxalic acid treatment. The laser-treated failed specimen shows predominantly adhesion-cohesion failure mode with a strong interfacial bonding. FTIR spectra confirmed the presence of required functional chemical groups of the adhesive after curing, demonstrating a strong bonding force and affinity between the adhesive and the modified surface. The findings clearly indicate that the laser surface pre-treatment would be a viable surface modification strategy without environmental and health hazard to provide adequate strength in the adhesively bonded joints.

Automated summary

In this study, a laser surface pre-treatment strategy was applied to aluminium 7075-T6 alloy to achieve the best modified surface wettability. The laser-treated surface at a laser power of 30 W, speed of 1.2 m/s and frequency of 8 kHz showed the highest surface wettability, with a contact angle of 17°, attributed to deeper surface cavities and higher roughness. The laser treatment increased the adhesion strength up to 8.5 MPa, nearly matching that of oxalic acid treatment, indicating its effectiveness in providing adequate strength in adhesively bonded joints.