SAR-AD Method to Characterize Eight SARA Fractions in Various Vacuum Residues and Follow Their Transformations Occurring during Hydrocracking and Pyrolysis

Model compounds were used to provide some chemical boundaries for the eight-fraction SAR-AD (TM) characterization method for heavy oils. It was found that the Saturates fraction consists of linear and highly cyclic alkanes; the Aro-1 fraction consists of molecules with a single aromatic ring; the Aro-2 fraction consists of mostly 2 and 3-ring fused aromatic molecules, the pericondensed 4-ring molecule pyrene, and molecules with 3-5 rings that are not fused; and the Aro-3 fraction consists of 4-membered linear and catacondensed aromatics, larger pericondensed aromatics, and large polycyclic aromatic hydrocarbons. The Resins fraction consists of mostly fused aromatic ring systems containing polar functional groups and metallated polar vanadium oxide porphyrin compounds, and the Asphaltene fraction consists of both island- and archipelago-type structures with a broad range of molecular weight variation, aromaticity, and heteroatom contents. The behavior of the eight SAR-ADTM fractions during hydrocracking and pyrolysis was investigated, and quantitative relations were established. Intercriteria analysis and evaluation of SAR-ADTM data of hydrocracked vacuum residue and sediment formation rate in commercial ebullated bed vacuum residue hydrocracking were performed. It showed that total asphaltene content, toluene-soluble asphaltenes, and colloidal instability index contribute to sediment formation, while Resins and Cyclohexane-soluble asphaltenes had no statistically meaningful relation to sediment formation for the studied range of operation conditions.

Automated summary

Model compounds were used to define the chemical properties of different fractions in the SAR-AD(TM) characterization method for heavy oils. The study found that the Saturates fraction mainly consists of linear and cyclic alkanes, while the Aro-1 fraction is composed of molecules with a single aromatic ring. Additionally, the Aro-2 fraction consists of fused aromatic molecules, including pyrene, and the Aro-3 fraction contains larger linear and catacondensed aromatics.