Numerical Investigation of the Flow Dynamics and Evaporative Cooling of Water Droplets Impinging onto Heated Surfaces: An Effective Approach To Identify Spray Cooling Mechanisms

Numerical investigations of the dynamics and evaporative cooling of water droplets impinging onto heated surfaces can be used to identify spray cooling mechanisms. Droplet impingement dynamics and evaporation are simulated using the presented numerical model. Volume-of-fluid method is used in the model to track the free surface. The contact line dynamics was predicted from a dynamic contact angle model with the evaporation rate predicted by a kinetic theory model. A species transport equation was solved in the gas phase to describe the Vapor convection and diffusion. The numerical model was validated by experimental data. The physical effects including the contact angle hysteresis and the thermocapillary effect are analyzed to offer guidance for future numerical models of droplet impingement cooling. The effects of various parameters including surface wettability, surface temperature droplet velocity, droplet size, and droplet temperature were numerically studied from the standpoint of spray cooling. The numerical simulations offer profound analysis and deep insight into the spray cooling heat transfer mechanisms.