Development of Low-Contact-Impedance Dry Electrodes for Electroencephalogram Signal Acquisition

Dry electroencephalogram (EEG) systems have a short set-up time and require limited skin preparation. However, they tend to require strong electrode-to-skin contact. In this study, dry EEG electrodes with low contact impedance (<150 kO) were fabricated by partially embedding a polyimide flexible printed circuit board (FPCB) in polydimethylsiloxane and then casting them in a sensor mold with six symmetrical legs or bumps. Silver-silver chloride paste was used at the exposed tip of each leg or bump that must touch the skin. The use of an FPCB enabled the fabricated electrodes to maintain steady impedance. Two types of dry electrodes were fabricated: flat-disk electrodes for skin with limited hair and multilegged electrodes for common use and for areas with thick hair. Impedance testing was conducted with and without a custom head cap according to the standard 10-20 electrode arrangement. The experimental results indicated that the fabricated electrodes exhibited impedance values between 65 and 120 kO. The brain wave patterns acquired with these electrodes were comparable to those acquired using conventional wet electrodes. The fabricated EEG electrodes passed the primary skin irritation tests based on the ISO 10993-10:2010 protocol and the cytotoxicity tests based on the ISO 10993-5:2009 protocol.

Automated summary

Dry EEG electrodes with low impedance were fabricated using polyimide flexible printed circuit board and polydimethylsiloxane. Two types of dry electrodes, flat-disk electrodes for limited hair and multilegged electrodes for thick hair, were tested with impedance values ranging from 65 to 120 kO. The brain wave patterns acquired with these electrodes were comparable to conventional wet electrodes. Skin irritation and cytotoxicity tests showed that the fabricated EEG electrodes passed the standards.