Influence of cutting parameters on cutting specific energy of Inconel718 based on strain gradient

In this paper, the Johnson-Cook constitutive model is modified by considering the influence of hard point such as TiC and NbC in the matrix of Inconel718 on the deformation stress. The theoretical model of cutting specific energy in the main deformation zone of Inconel718 is modified based on the new constitutive model by combining the strain gradient theory. The effect of different cutting parameters on cutting specific energy is studied, and the effect of cutting specific energy on cutting deformation and the resulting dimensional effect are also analyzed. The research results show that cutting specific energy increases with the increase of cutting speed. With the increase of cutting thickness, the cutting specific energy reduced, and the trend is non-linear. The change of undeformed chip thickness will cause size effect. The cutting specific energy increases with the reduction of the thickness of undeformed chip, and the impact of the thickness of undeformed chip on the cutting specific energy becomes smaller and smaller as the speed increases. The existence of hard points makes the main deformation zone generate a large amount of heat energy and deformation energy, which leads to dimensional effects and makes the material be more prone to adiabatic shear instability, then leads to the increase of cutting specific energy. With the increase of cutting specific energy, the width of adiabatic shear band is narrowed, the degree of serration is aggravated, and the chip morphology is closer to the experimental results.

Automated summary

The Johnson-Cook constitutive model is modified to account for the influence of hard points on the deformation stress in Inconel718. The cutting specific energy in the main deformation zone of Inconel718 is derived by combining the strain gradient theory with the new constitutive model. The study investigates the impact of different cutting parameters on cutting specific energy, as well as the effects of cutting specific energy on cutting deformation and dimensional effects. The presence of hard points increases the heat and deformation energy in the main deformation zone, leading to dimensional effects and higher cutting specific energy.