Novel metal matrix composites reinforced with Zr-based metallic glass lattices

Although various methods have been developed to manufacture metal matrix composites (MMCs), most of the currently employed methods use discontinued crystalline ceramic particles as reinforcements. Herein, we report a new approach of reinforcing metals using a three-dimensional metallic glass (MG) lattice. Specifically, the processing route involves additive manufacturing of a stainless-steel matrix scaffold containing a continuous lattice-structured cavity and subsequent high-pressure injection of a Zr-based glass-forming liquid into the scaffold. Our results demonstrate that the as-produced composites reinforced with 30 vol% MG in the form of a body-centered-cubic lattice possess excellent mechanical properties. Remarkably, the plasticity is higher than those of some particle-reinforced stainless-steel composites and most conventional ex situ MG matrix composites. The enhanced performances mainly arise from the well-designed structure, good combination of the hard MG and soft stainless steel, and their mutual reinforcement mechanism. This study not only reveals a new class of composites reinforced with lattice-structured MG that overcome the limitation of MG reinforcement, rendering it suitable for reinforcing high-melting-point materials, but also provides a novel design concept and fabrication approach that could be extended to other alloy systems for achieving improved mechanical properties.

Automated summary

This study presents a new method of reinforcing metals using a three-dimensional metallic glass lattice. The results show that composites reinforced with metallic glass possess excellent mechanical properties, with higher plasticity compared to other types of composites. The enhanced performances are attributed to the well-designed structure and the interaction between metallic glass and stainless steel.