☆ 4.6 Review

Recent Advancements in Additive Manufacturing (AM) Techniques: A Forward-Looking Review

METALS AND MATERIALS INTERNATIONAL (2023)

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Article Materials Science, Multidisciplinary

Determining the Optimum Process Parameters of Selective Laser Melting via Particle Swarm Optimization Based on the Response Surface Method

Fahri Murat et al.

Summary: To manufacture high-quality and desired products, it is necessary to carefully adjust the process parameters. This study utilized a Particle Swarm Optimization (PSO) approach to find the optimum process parameters for Selective Laser Melting (SLM) and maximize the tensile strength of the manufactured part. The Response Surface Method (RSM) was used to obtain a meta-model and predict the optimum process parameters without conducting excessive experiments.

METALS AND MATERIALS INTERNATIONAL (2023)

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Article Materials Science, Multidisciplinary

Progress and opportunities in additive manufacturing of electrically conductive polymer composites

Yinjia Yan et al.

Summary: Electrically conductive polymer composites have attracted considerable attention in the research community for their unique advantages of combining regular polymers with the electronic properties of metals or semiconductors. Additive manufacturing offers promising prospects in the field of conductive polymer composites by enabling greater design flexibility, complex shapes, and rapid manufacturing. This article provides insights into current research advances in additive manufacturing of conductive polymer composites, addressing the limitations of different additive manufacturing processes, discussing material requirements and breakthroughs, as well as exploring promising electronic applications.

MATERIALS TODAY ADVANCES (2023)

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Review Automation & Control Systems

Current research and industrial application of laser powder directed energy deposition

Gabriele Piscopo et al.

Summary: Additive Manufacturing (AM) technologies, particularly Directed Energy Deposition (DED), are considered the future of the manufacturing industry. The most significant application of DED technology is repairing high-value components.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

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Review Engineering, Manufacturing

Review of additive electrochemical micro-manufacturing technology

Xinchao Li et al.

Summary: Additive electrochemical micro-manufacturing (micro-AECM) is a nontraditional fabrication method that uses electrochemical deposition to manufacture metal-based microstructures layer by layer. It has the advantages of accurate geometric replication, void-free and crack-free microstructures, and is a true additive manufacturing technology. Several micro-AECM techniques have been developed and commercially implemented. This paper introduces the fundamental schematic of electrochemical deposition related to micro-AECM, reviews several typical micro-AECM techniques, and discusses the challenges, development trends and perspectives in micro-AECM.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2022)

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Article Materials Science, Multidisciplinary

Electrochemical 3D printed silver nanoparticles for pharmaceutical drugs investigations

Netrapal Singh et al.

Summary: This study focuses on the quick detection of pharmaceutical drugs using novel meniscus confined electrochemical additive manufacturing (ECAM) printed silver nanoparticle substrate for localized surface plasmon resonance (LSPR) Raman. The electro-deposited nanoparticle substrate showed enhanced Raman signals, with up to four times enhancement observed in the LSPR Raman spectra.

MATERIALS LETTERS (2022)

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Review Engineering, Manufacturing

Review of binder jetting 3D printing in the construction industry

Pshtiwan Shakor et al.

Summary: This paper provides an overview of binder jetting 3D printing technology in the construction industry. It discusses the suitable materials, printing process, challenges, and scaling up of the technology.

PROGRESS IN ADDITIVE MANUFACTURING (2022)

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Review Engineering, Industrial

State-of-the-art of selective laser melting process: A comprehensive review

Eyob Messele Sefene

Summary: Smart manufacturing and materials are increasingly used for producing high strength-to-weight ratio parts. Selective Laser Melting (SLM) is a prominent additive manufacturing technology for fabricating near-net-shape and high-quality surface parts. However, limitations in printing multi-materials, insufficient process parameter information, and porosities on printed parts restrict its industrial application.

JOURNAL OF MANUFACTURING SYSTEMS (2022)

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Article Nanoscience & Nanotechnology

Laser-based directed energy deposition (DED-LB) of advanced materials

David Svetlizky et al.

Summary: Directed energy deposition (DED) has become an important branch of additive manufacturing (AM) and is widely used in the design and fabrication of various materials. Successful DED operation requires a good understanding of critical phenomena such as laser-material interactions, alloy solidification, welding metallurgy, and microstructure-mechanical properties relations. This comprehensive review focuses on materials design via DED, including a survey of different compositions and highlights the challenges and opportunities in this area.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

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Review Chemistry, Multidisciplinary

Photopolymerization of Ceramic Resins by Stereolithography Process: A Review

Alessandro Bove et al.

Summary: This review discusses the characteristics and properties of ceramic resins and the stereolithography process, as well as the complexity of post-processing phases.

APPLIED SCIENCES-BASEL (2022)

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Review Engineering, Manufacturing

Advances in selective laser sintering of polymers

Wei Han et al.

Summary: Polymers are widely used in various industries due to their ease of manufacturing and improved material properties. Selective laser sintering (SLS) is a critical additive manufacturing technique for polymers, which offers advantages such as no support structures and excellent mechanical properties. However, there are still some defects in SLS processing of polymers, such as porous structures and limited available types of SLS polymers.

INTERNATIONAL JOURNAL OF EXTREME MANUFACTURING (2022)

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Article Materials Science, Multidisciplinary

An experimental study of FDM parameters effects on tensile strength, density, and production time of ABS/Cu composites

Mojtaba Nabipour et al.

Summary: The study focuses on producing composite sample parts using fused deposition modeling process with copper particles and acrylonitrile butadiene styrene granules, and investigates the impact of four printing parameters using the Taguchi method.

JOURNAL OF ELASTOMERS AND PLASTICS (2021)

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Review Pharmacology & Pharmacy

Pharmaceutical applications of powder-based binder jet 3D printing process - A review

Koyel Sen et al.

Summary: Pharmaceutical applications of 3D printing have matured with FDA approval of Spritam, the first commercial 3D printed dosage form, but there is still a lack of understanding regarding the effect of raw materials on printed dosage forms and the feasibility of using this technology beyond conventional methods.

ADVANCED DRUG DELIVERY REVIEWS (2021)

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Article Engineering, Chemical

Model Approach for Binder Selection in Binder Jetting

Sergio Yanez-Sanchez et al.

Summary: This study investigated three binders in a polymer-stainless-steel particle array and found that PVA showed a strong tendency to form interparticle bridges and the highest rise in strength, while PAA exhibited a lower tendency and a weaker exponential rise in strength.

INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH (2021)

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Review Chemistry, Physical

Additive Manufacturing Processes in Medical Applications

Mika Salmi

Summary: Additive manufacturing (AM, 3D printing) is widely used in the medical and dental fields, particularly for personalized and customized solutions. Different AM processes have varying degrees of importance and applications in medical and dental applications. Common materials in medical AM include thermoplastics, photopolymers, and metals such as titanium alloys.

MATERIALS (2021)

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Article Materials Science, Multidisciplinary

Electrochemical 3D printed copper garden for nitrate detection

Hafsa Siddiqui et al.

Summary: This study focuses on utilizing the electrochemical additive manufacturing (ECAM) process to fabricate stable copper electrodes for nitrate (NO3-) detection. The deposited copper electrodes exhibit good electrical properties and detection performance, with high sensitivity and anti-interference ability.

MATERIALS LETTERS (2021)

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Article Chemistry, Multidisciplinary

Bringing Electrochemical Three-Dimensional Printing to the Nanoscale

Julian Hengsteler et al.

Summary: Electrochemical 3D printing has achieved a new breakthrough at the nanoscale, allowing for layer-by-layer manufacturing of 25 nm diameter conductive structures. By controlling the printing process, real-time adjustments of feature sizes and printing of tilted and overhanging structures are made possible.

NANO LETTERS (2021)

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Review Polymer Science

A Review of Vat Photopolymerization Technology: Materials, Applications, Challenges, and Future Trends of 3D Printing

Marek Pagac et al.

Summary: This paper reviews three photopolymerization technologies and the mechanical properties of light-curable resin materials, as well as their practical applications. It aims to inspire further research in the field of photopolymerization technology, especially in the development of new materials and mathematical models.

POLYMERS (2021)

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Review Polymer Science

A Review on Reinforcement Methods for Polymeric Materials Processed Using Fused Filament Fabrication (FFF)

Juan Pratama et al.

Summary: Fused filament fabrication (FFF) has become a widely used technique for rapid prototyping, but its products are known to have poor mechanical properties. Researchers have explored various reinforcement methods in attempts to improve the mechanical properties of FFF-processed products.

POLYMERS (2021)

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Review Engineering, Multidisciplinary

A review on the fused deposition modeling (FDM) 3D printing: Filament processing, materials, and printing parameters

Ruben Bayu Kristiawan et al.

Summary: This study reviews the progress on factors affecting the results of 3D printing in FDM process, emphasizing the significance of relationships between parameters in determining printing outcomes.

OPEN ENGINEERING (2021)

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Article Materials Science, Multidisciplinary

Electrochemically driven multi-material 3D-printing

Adriano Ambrosi et al.

APPLIED MATERIALS TODAY (2020)

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Review Engineering, Manufacturing

Current status and future directions of fused filament fabrication

Sunpreet Singh et al.

JOURNAL OF MANUFACTURING PROCESSES (2020)

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Article Chemistry, Physical

Modeling and Experimental Study of the Localized Electrochemical Micro Additive Manufacturing Technology Based on the FluidFM

Wanfei Ren et al.

MATERIALS (2020)

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Review Automation & Control Systems

A review: development of the maskless localized electrochemical deposition technology

Jinkai Xu et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2020)

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Review Engineering, Industrial

A review on wire arc additive manufacturing: Monitoring, control and a framework of automated system

Chunyang Xia et al.

JOURNAL OF MANUFACTURING SYSTEMS (2020)

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Article Materials Science, Coatings & Films

Ultra-low-power preparation of multilayer nanocrystalline Ni-Co binary alloy coating by electrochemical additive manufacturing

Fan Zhang et al.

SURFACE & COATINGS TECHNOLOGY (2020)

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Article Engineering, Electrical & Electronic

Three-Dimensional Amorphous Ni-Cr Alloy Printing by Electrochemical Additive Manufacturing

Yao-Tien Tseng et al.

ACS APPLIED ELECTRONIC MATERIALS (2020)

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Review Engineering, Multidisciplinary

A critical review on the fused deposition modeling of thermoplastic polymer composites

Pavan Kumar Penumakala et al.

COMPOSITES PART B-ENGINEERING (2020)

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Review Chemistry, Physical

The potentials of additive manufacturing for mass production of electrochemical energy systems

S. Mohammad H. Hashemi et al.

CURRENT OPINION IN ELECTROCHEMISTRY (2020)

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Article Engineering, Manufacturing

A study on the effect of interelectrode gap in the electrochemical additive manufacturing process

Murali Sundaram et al.

MACHINING SCIENCE AND TECHNOLOGY (2019)

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Article Automation & Control Systems

A mathematical model of the deposition rate and layer height during electrochemical additive manufacturing

Abishek B. Kamaraj et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2019)

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Article Chemistry, Physical

Enhancement mechanism of mechanical performance of highly porous mullite ceramics with bimodal pore structures prepared by selective laser sintering

An-Nan Chen et al.

JOURNAL OF ALLOYS AND COMPOUNDS (2019)

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Review Polymer Science

Polymers for additive manufacturing and 4D-printing: Materials, methodologies, and biomedical applications

Carmen M. Gonzalez-Henriquez et al.

PROGRESS IN POLYMER SCIENCE (2019)

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Article Engineering, Mechanical

Empirical process model for shrinkage-induced warpage in 3D printing

Christoph Schmutzler et al.

RAPID PROTOTYPING JOURNAL (2019)

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Article Chemistry, Analytical

3D printed resin-coated device for uranium (VI) extraction

Melisa Rodas Ceballos et al.

TALANTA (2019)

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Review Materials Science, Ceramics

Binder jetting of ceramics: Powders, binders, printing parameters, equipment, and post-treatment

Xinyuan Lv et al.

CERAMICS INTERNATIONAL (2019)

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Review Materials Science, Multidisciplinary

3D printing of Aluminium alloys: Additive Manufacturing of Aluminium alloys using selective laser melting

Nesma T. Aboulkhair et al.

PROGRESS IN MATERIALS SCIENCE (2019)

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Article Multidisciplinary Sciences

Occurrence of the potent mutagens 2-nitrobenzanthrone and 3-nitrobenzanthrone in fine airborne particles

Aldenor G. Santos et al.

SCIENTIFIC REPORTS (2019)

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Article Multidisciplinary Sciences

Multi-metal 4D printing with a desktop electrochemical 3D printer

Xiaolong Chen et al.

SCIENTIFIC REPORTS (2019)

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Proceedings Paper Green & Sustainable Science & Technology

A comparison of traditional manufacturing vs additive manufacturing, the best method for the job

Tanisha Pereira et al.

DIGITAL MANUFACTURING TRANSFORMING INDUSTRY TOWARDS SUSTAINABLE GROWTH (2019)

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Article Pharmacology & Pharmacy

3D printing of drug-loaded gyroid lattices using selective laser sintering

Fabrizio Fina et al.

INTERNATIONAL JOURNAL OF PHARMACEUTICS (2018)

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Article Electrochemistry

A study on the effect of inter-electrode gap and pulse voltage on current density in electrochemical additive manufacturing

Abishek B. Kamaraj et al.

JOURNAL OF APPLIED ELECTROCHEMISTRY (2018)

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Article Physics, Applied

Atomistic minimal model for estimating profile of electrodeposited nanopatterns

Somayeh Asgharpour Hassankiadeh et al.

JOURNAL OF APPLIED PHYSICS (2018)

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Suspension preparation of alumina whiskers for spray granulation

Roghayeh Mirzajany et al.

MATERIALS LETTERS (2018)

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Review Mechanics

Process of selective laser sintering of polymer powders: Modeling, simulation, and validation

Aoulaiche Mokrane et al.

COMPTES RENDUS MECANIQUE (2018)

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Proceedings Paper Engineering, Industrial

Experimental study of localized electrochemical deposition of Ni-Cu alloy using a moving anode

Murali Sundaram et al.

19TH CIRP CONFERENCE ON ELECTRO PHYSICAL AND CHEMICAL MACHINING (2018)

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Fused Deposition Modeling for Unmanned Aerial Vehicles (UAVs): A Review

Helge Klippstein et al.

ADVANCED ENGINEERING MATERIALS (2018)

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Review Chemistry, Analytical

Recent Advances in Analytical Chemistry by 3D Printing

Bethany Gross et al.

ANALYTICAL CHEMISTRY (2017)

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Article Automation & Control Systems

An assessment of additive manufactured molds for hand-laid fiber reinforced composites

Thomas Zeke Sudbury et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2017)

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Article Physics, Applied

Multi-physics simulation of metal printing at micro/nanoscale using meniscus-confined electrodeposition: Effect of environmental humidity

Seyedreza Morsali et al.

JOURNAL OF APPLIED PHYSICS (2017)

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Article Physics, Applied

Multi-physics simulation of metal printing at micro/nanoscale using meniscus-confined electrodeposition: Effect of nozzle speed and diameter

Seyedreza Morsali et al.

JOURNAL OF APPLIED PHYSICS (2017)

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Article Chemistry, Multidisciplinary

Emerging Microreaction Systems Based on 3D Printing Techniques and Separation Technologies

Dong-Hyeon Ko et al.

JOURNAL OF FLOW CHEMISTRY (2017)

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Review Engineering, Manufacturing

Material issues in additive manufacturing: A review

Sunpreet Singh et al.

JOURNAL OF MANUFACTURING PROCESSES (2017)

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Article Materials Science, Multidisciplinary

A Low Cost Desktop Electrochemical Metal 3D Printer

Xiaolong Chen et al.

ADVANCED MATERIALS TECHNOLOGIES (2017)

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Proceedings Paper Engineering, Manufacturing

Experimental study on the porosity of electrochemical nickel deposits

Abishek B. Kamaraj et al.

45TH SME NORTH AMERICAN MANUFACTURING RESEARCH CONFERENCE (NAMRC 45) (2017)

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Review Materials Science, Multidisciplinary

Fundamentals and applications of 3D printing for novel materials

Jian-Yuan Lee et al.

APPLIED MATERIALS TODAY (2017)

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Article Polymer Science

Fabrication of PCL/β-TCP scaffolds by 3D mini-screw extrusion printing

J. L. Davila et al.

JOURNAL OF APPLIED POLYMER SCIENCE (2016)

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Article Chemistry, Multidisciplinary

Template-Free 3D Microprinting of Metals Using a Force-Controlled Nanopipette for Layer-by-Layer Electrodeposition

Luca Hirt et al.

ADVANCED MATERIALS (2016)

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Evaluation and prediction of the tensile properties of continuous fiber-reinforced 3D printed structures

Garrett W. Melenka et al.

COMPOSITE STRUCTURES (2016)

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Process parameters optimization for improving surface quality and manufacturing accuracy of binder jetting additive manufacturing process

Han Chen et al.

RAPID PROTOTYPING JOURNAL (2016)

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Powder bed binder jet printed alloy 625: Densification, microstructure and mechanical properties

Amir Mostafaei et al.

MATERIALS & DESIGN (2016)

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Article Multidisciplinary Sciences

Microwave dielectric characterisation of 3D-printed BaTiO3/ABS polymer composites

F. Castles et al.

SCIENTIFIC REPORTS (2016)

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A Feasibility Study of Localized Electrochemical Deposition Using Liquid Marbles

Shiv Shailendar et al.

MATERIALS AND MANUFACTURING PROCESSES (2016)

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The Emerging Role of Electrodeposition in Additive Manufacturing

Trevor M. Braun et al.

ELECTROCHEMICAL SOCIETY INTERFACE (2016)

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Review Materials Science, Multidisciplinary

A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: Processing, microstructure, and properties

E. O. Olakanmi et al.

PROGRESS IN MATERIALS SCIENCE (2015)

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Electrodeposition-based 3D Printing of Metallic Microarchitectures with Controlled Internal Structures

Seung Kwon Seol et al.

SMALL (2015)

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Review of selective laser melting: Materials and applications

C. Y. Yap et al.

APPLIED PHYSICS REVIEWS (2015)

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3D Printing of Reduced Graphene Oxide Nanowires

Jung Hyun Kim et al.

ADVANCED MATERIALS (2015)

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Mask-Less Electrochemical Additive Manufacturing: A Feasibility Study

Murali M. Sundaram et al.

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME (2015)

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Metal Additive Manufacturing: A Review

William E. Frazier

JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE (2014)

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A review of melt extrusion additive manufacturing processes: I. Process design and modeling

Brian N. Turner et al.

RAPID PROTOTYPING JOURNAL (2014)

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Review Automation & Control Systems

Additive manufacturing and its societal impact: a literature review

Samuel H. Huang et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2013)

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Review Automation & Control Systems

A review on 3D micro-additive manufacturing technologies

Mohammad Vaezi et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2013)

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Review Computer Science, Interdisciplinary Applications

Selective laser sintering in biomedical engineering

Alida Mazzoli

MEDICAL & BIOLOGICAL ENGINEERING & COMPUTING (2013)

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Article Materials Science, Multidisciplinary

Additive manufactured AlSi10Mg samples using Selective Laser Melting (SLM): Microstructure, high cycle fatigue, and fracture behavior

Erhard Brandl et al.

MATERIALS & DESIGN (2012)

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Article Materials Science, Multidisciplinary

Effect of Mixing Time on the Bed Density, and Microstructure of Selective Laser Sintered (SLS) Aluminium Powders

Eyitayo Olatunde Olakanmi

MATERIALS RESEARCH-IBERO-AMERICAN JOURNAL OF MATERIALS (2012)

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Article Chemistry, Multidisciplinary

Three-Dimensional Writing of Conducting Polymer Nanowire Arrays by Meniscus-Guided Polymerization

Ji Tae Kim et al.

ADVANCED MATERIALS (2011)

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Article Automation & Control Systems

Additive manufacturing of metallic cellular materials via three-dimensional printing

Christopher B. Williams et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2011)

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Article Engineering, Industrial

Development of a mobile fused deposition modeling system with enhanced manufacturing flexibility

Jae-Won Choi et al.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2011)

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Article Materials Science, Ceramics

Spray Granulation of Nanometric Zirconia Particles

Bala P. C. Raghupathy et al.

JOURNAL OF THE AMERICAN CERAMIC SOCIETY (2011)

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Article Electrochemistry

Localized electrochemical deposition of micrometer copper columns by pulse plating

J. C. Lin et al.

ELECTROCHIMICA ACTA (2010)

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Article Engineering, Manufacturing

Development Process for Custom Three-Dimensional Printing (3DP) Material Systems

Ben R. Utela et al.

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME (2010)

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Review Materials Science, Multidisciplinary

Composites by rapid prototyping technology

S. Kumar et al.

MATERIALS & DESIGN (2010)

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Article Materials Science, Biomaterials

Influence of raw powder preparation routes on properties of hydroxyapatite fabricated by 3D printing technique

J. Suwanprateeb et al.

MATERIALS SCIENCE & ENGINEERING C-MATERIALS FOR BIOLOGICAL APPLICATIONS (2010)

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Article Multidisciplinary Sciences

Meniscus-Confined Three-Dimensional Electrodeposition for Direct Writing of Wire Bonds

Jie Hu et al.

SCIENCE (2010)

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Article Engineering, Manufacturing

Layer manufacturing of magnesium and its alloy structures for future applications

C. C. Ng et al.

VIRTUAL AND PHYSICAL PROTOTYPING (2010)

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Article Materials Science, Multidisciplinary

Characterizations of Magnetron Sputtered CrSiN/ZrN Multilayer Coatings-from Structure to Tribological Behaviors

Zhiguo Zhang et al.

ADVANCED ENGINEERING MATERIALS (2009)

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Article Engineering, Chemical

Effect of particle size on three dimensional printed mesh structures

Kathy Lu et al.

POWDER TECHNOLOGY (2009)

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Review Chemistry, Analytical

Ink-jet printing technique in polymer/carbon black sensing device fabrication

F. Loffredo et al.

SENSORS AND ACTUATORS B-CHEMICAL (2009)

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Article Computer Science, Software Engineering

Extruder path generation for Curved Layer Fused Deposition Modeling

Debapriya Chakraborty et al.

COMPUTER-AIDED DESIGN (2008)

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Article Materials Science, Multidisciplinary

Effect of production parameters on the properties of IN 718 superalloy by three-dimensional printing

M. Turker et al.

MATERIALS CHARACTERIZATION (2008)

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Article Engineering, Mechanical

Effect of processing conditions on the bonding quality of FDM polymer filaments

Q. Sun et al.

RAPID PROTOTYPING JOURNAL (2008)

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Article Automation & Control Systems

A model research for prototype warp deformation in the FDM process

Tian-Ming Wang et al.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2007)

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Two-photon polymerisation for three-dimensional micro-fabrication

Shuhui Wu et al.

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Probe-based electrochemical fabrication of freestanding Cu nanowire array

AP Suryavanshi et al.

APPLIED PHYSICS LETTERS (2006)

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Localized electro-deposition (LED): the march toward process development

RA Said

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