Transforming municipal cotton waste into a multilayer fibre biocomposite with high strength

We analyzed the problematic textile fiber waste as potential precursor material to produce multilayer cotton fiber biocomposite. The properties of the products were better than the current dry bearing type particleboards and ordinary dry medium-density fiberboard in terms of the static bending strength (67.86 MPa), internal bonding strength (1.52 MPa) and water expansion rate (9.57%). The three-layer, four-layer and five-layer waste cotton fiber composite (WCFC) were tried in the experiment, the mechanical properties of the three-layer WCFC are insufficient, the five-layer WCFC is too thick and the four-layer WCFC had the best comprehensive performance. The cross-section morphology of the four-layer WCFC shows a dense structure with a high number of adhesives attached to the fiber. The hardness and stiffness of the four-layer cotton fiber composite enhanced by the high crystallinity of cellulose content, and several chemical bondings were presence in the composites. Minimum mass loss (30%) and thermal weight loss rate (0.70%/degrees C) was found for the four-layer WCFC. Overall, our findings suggested that the use of waste cotton fiber (WCF) to prepare biocomposite with desirable physical and chemical properties is feasible, and which can potentially be used as building material, furniture and automotive applications.

Automated summary

We analyzed textile fiber waste as a potential material to produce multilayer cotton fiber biocomposite. The properties of the products were superior to current particleboards and fiberboards in terms of strength and water resistance. We found that the four-layer waste cotton fiber composite had the best overall performance, with a dense structure and enhanced hardness and stiffness. The use of waste cotton fiber to prepare biocomposite with desirable properties is feasible and has potential applications in various industries.