Microalgae on distillery wastewater treatment for improved biodiesel production and cellulose nanofiber synthesis: A sustainable biorefinery approach

Sugarcane spent wash generates waste at a large scale that impacts the environment, hence the classic waste reuse technology needs to be implemented. An integrated approach of spent wash and microalgae cultivation to produce biodiesel has gained momentum in recent times. However, the microalgae technology lacks the func-tional utilization of de-oiled microalgae biomass (DOB). This study proposed the development of a microalgae-based advanced process for distillery spent wash treatment, biomass recovery for biodiesel and utilizing algal residue as a step towards waste management. A novel microalga Coelastrella sp KJ-04 grown in distillery spent wash represented with high biomass (4.61g/L) and lipid production (3.6 g/L). The significant reduction in Chemical Oxygen Demand (COD, 49.3%), Total Nitrogen (TN, 49.7%), Total Phosphorous (TP, 21.8%), Total Organic Carbon (TOC, 40.2%), Total Sulphur (S, 37.2%) and Potassium (K, 42.5%) were achieved in spent wash. The extracted lipids of Coelastrella sp KJ-04 were converted to Fatty acid methyl ester (FAME) and examined by Gas chromatography-mass spectrometry (GC-MS) to observe the suitability for biodiesel prospect. The de-oiled biomass (DOB) was utilized for the synthesis of Cellulose nanofibers (CNF), purified and estimated with a diameter ranging between 20 and 27 nm. The crystalline structure and functional group of CNF were analyzed by X-ray diffraction (XRD) and Fourier Transform infrared spectroscopy (FTIR). The unprecedented work demon-strated the microalgae biorefinery approach for spent wash remediation, biodiesel synthesis and simultaneous production of biodegradable CNF from algal residue to support waste-free technology. In future, CNF can be reinforced into material for concrete as it could be the smart alternative to replace synthetic cement plastics.

Automated summary

The study proposed an advanced microalgae-based process for treating sugarcane spent wash, recovering biomass for biodiesel production, and utilizing algal residue as a step towards waste management. The microalgae Coelastrella sp KJ-04 grown in spent wash showed high biomass and lipid production. The extracted lipids were converted to biodiesel and the de-oiled biomass was used to synthesize cellulose nanofibers, supporting a waste-free technology.