4.6 Review

Modeling Adhesive Wear in Asperity and Rough Surface Contacts: A Review

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Summary: This paper presents a finite element model combining submodel technique to simulate the adhesive wear in elastic-plastic spherical contact. It accurately describes the morphology of wear particles and investigates the effect of normal loading on wear rate. The study identifies two main regimes of mild and severe wear, with a transition region in between, and the wear rate shows linear and power-law dependencies on the normal loading, respectively. The transition region is predicted for the first time in this study.

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Summary: The Archard wear law, widely used to measure material wear, is derived from an idealized asperity flattening model, which cannot accurately represent the real situation with general interlocked asperities. Through molecular dynamics simulations, we found that the Archard law breaks down when fracture dominates the wear, and increasing interfacial adhesion or decreasing material ductility changes the dominant wear factor. We proposed a criterion to determine when the Archard wear law will fail and discussed its applicability to real materials.

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Micromechanical Modeling for the Damage Accumulation and Adhesive Wear of Metallic Materials Containing Inclusions

Aizhong Wu et al.

Summary: In this study, a micromechanical model is proposed to investigate the shear fracture and wear behavior of metallic materials with random inclusions. It is demonstrated that subsurface micro-cracks, especially those near inclusions, play a major role in adhesive wear, and the model shows promise for predicting adhesive wear.

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Summary: Research has shown that a linear wear relation can be recovered only when material removal progresses by plastic deformation at the asperity tip. However, this linearity breaks down when cleavage cracking dominates the material removal.
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Evolution of adhesive wear and friction in elastic-plastic spherical contact

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Summary: A finite element model is proposed for the evolution of fracture and friction in elastic-plastic adhesive spherical contact based on a realistic criterion of ductile fracture. The model utilizes full stick contact condition to simulate strong adhesion, and presents fracture evolution with material removal in the form of wear particles. Predicted wear coefficient and friction coefficients are compared with experimental results, discussing possible reasons for discrepancies.
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