Trends and errors in reverse osmosis membrane performance calculations stemming from test pressure and simplifying assumptions about concentration polarization and solute rejection

A primary goal in the design of reverse osmosis (RO) membranes is to improve water-solute selectivity and water permeance. These transport properties are commonly calculated in the literature using the solution-diffusion model with selectivity (A/B, bar (-1)) defined as the ratio between water permeance (A, L.m(-2).h(-1).bar(-1)) and solute permeance (B, L.m(-2).h(-1)). In calculating transport properties, researchers often use simplifying as-sumptions about concentration polarization (CP; i.e., assuming negligible CP or a certain extent of CP) and solute rejection (i.e., assuming solute rejection is approximately 1 to enable the explicit use of the CP modulus in solute permeance calculations). Although using these assumptions to calculate transport properties is common practice, we could not find a study that evaluated the errors associated with using them. The uncertainty in these errors could impede unequivocally identifying manufacturing approaches that break through the commonly plotted trade-off frontier between selectivity and water permeance (A/B vs. A); however, we did not find in the literature a study that quantified such errors. Accordingly, we aimed to: (1) quantify the error in transport properties (A, B, and A/B) calculated using common simplifying assumptions about CP and rejection; and (2) determine if using simplifying assumptions affects conclusions drawn about membrane performance or trends concerning the trade-off frontier. Results show that compared with the case where no simplifying assumptions were made, simplified calculations were least accurate at low pressures for water permeance (up to 78% overestimation) and high pressures for solute permeance (up to 188% overestimation). Accordingly, the corresponding selectivities were least accurate at low pressure (up to 111% overestimation) and high pressure (up to 66% underestimation), and conclusions drawn about membrane performance and trade-off trends were pressure-dependent. Importantly, even in the absence of simplifying assumptions, selectivity results were pressure-dependent, indicating the importance of standardizing test conditions for the continued use of current performance metrics (i.e., A/B and A). We propose a two-pressure approach-collecting data for A and B at a high and a low pressure, respecti-vely-combined with simplifying assumptions for more accurate simplified estimations of selectivity (< 10% absolute error). Our work contributes to a better understanding of the effects of operating pressure and key simplifying assumptions commonly used in calculating RO membrane performance metrics and interpretation of corresponding results.

Automated summary

The primary goal of designing reverse osmosis membranes is to improve water-solute selectivity and water permeance. However, using simplifying assumptions in calculating transport properties may introduce errors and affect conclusions about membrane performance. This study quantified the errors associated with simplifying assumptions and showed that they can significantly affect water permeance, solute permeance, and selectivity results, especially at low and high pressures. The study emphasizes the importance of standardizing test conditions for accurate evaluation of membrane performance.