Rotating machine fault diagnosis by a novel fast sparsity-enabled feature-energy-ratio method

To well extract the early fault characteristics of rotating machines, a new fast sparsity-enabled featureenergy-ratio method is investigated in this paper. This method includes two stages. In the first stage, the spectrum is adaptively segmented through a coarse-to-fine strategy based on the ordered local maximums. Thus, the fault characteristic band can be divided automatically. A novel index based on sparsity, energy ratio, and kurtosis, is constructed to evaluate periodic impulses in each sub-signal, and it can evaluate the periodic impulses from the globality and locality. In the second stage, the Fourier spectrum from the first stage are refined by an improved sparse coding shrinkage denoising (SCSD) method whose parameters can be dynamically determined for each point. Within the improved SCSD approach, the differential result of the amplitude spectrum is used as input to improve the sparsity. Moreover, the ratios between the SCSD output and its input are applied to weigh the Fourier spectrum and maintain the phase information. Finally, the inverse fast Fourier transform and squared envelope spectra are applied to detect the fault characteristics. Bearing and gearbox vibration signals are used to validate the proposed methodology. The experimental results show that the proposed method is superior to some typical methods and the proposed index are robust to the interferences from aperiodic impulses. Therefore, the proposed method has great potential in the fault diagnosis of rotating machine. (c) 2022 ISA. Published by Elsevier Ltd. All rights reserved.

Automated summary

In this paper, a new fast sparsity-enabled feature energy-ratio method is proposed to extract the early fault characteristics of rotating machines. This method includes two stages: adaptively segmenting the spectrum and constructing a novel index based on sparsity, energy ratio, and kurtosis to evaluate periodic impulses in each sub-signal. The refined Fourier spectrum is obtained by an improved sparse coding shrinkage denoising method, and the fault characteristics are detected using inverse fast Fourier transform and squared envelope spectra. Experimental results demonstrate the superiority of the proposed method and the robustness of the proposed index to interferences from aperiodic impulses, indicating its great potential in the fault diagnosis of rotating machines.