Effects of direct injection and mixture enleament on the combustion of hydrous ethanol and an ethanol-gasoline blend in an optical engine

Ethanol is a renewable fuel and can be used in electric hybrid vehicles concepts, especially for countries capable of producing such fuel in a sustainable way. A strategy to enhance these concepts is the use of lean-burn combustion, which is an effective way to improve the fuel economy from spark-ignition engines, while obtaining low pollutant emissions. However, these improvements are complicated to achieve in a practical way because lean combustion has low rates of reaction, extinction, and misfire cycles, leading to cyclical variability for the engine operation. The drawback becomes even greater when lean combustion is associated with commercial ethanol fuels and direct injection. Therefore, the objective of the present work is to provide an experimental analysis of spray guided direct injection with commercial fuels used in a consolidated market for the use of ethanol such as the Brazilian one, in particular hydrous ethanol (E95W05) and ethanol-gasoline blends (E27G73). The experiments were conducted in an optically accessible spark-ignition engine and the lean combustion effects on engine cycle variability, performance, flame morphology, and exhaust emissions were assessed. In general, the results indicated that combustion instabilities can be correlated from thermodynamic and optical analyses. Flame instabilities for E95W05 were associated with the lower flame propagation speed caused by the temperature reduction during lean combustion. Additionally, exhaust emissions contained the presence of unburned ethanol which increased when combustion became leaner. Moreover, the lower flame propagation speed was one of the factors responsible for reducing engine performance and increasing combustion variability. The results indicated that vaporization was a relevant phenomenon affecting ethanol combustion in the direct injection mode. The cooling effect of fuel vaporization presented itself as a powerful means for the reduction of NOx and aldehydes, even for the lean operation. Higher emissions of CO and THC were also observed for the engine operating with E95W05 when compared to E27G73. The results of the present work showed that special attention must be paid to the use of commercial fuel with a high ethanol content in spray-guided direct injection engines, especially during lean-burn combustion, in order to not compromise the performance nor increase pollutant emissions.

Automated summary

This study provides an experimental analysis of spray guided direct injection with commercial fuels used in a consolidated market for the use of ethanol. The results indicate that lean combustion can lead to flame instabilities, increased unburned ethanol in exhaust emissions, and reduced engine performance. The study highlights the importance of considering the effects of commercial fuels with high ethanol content on engine performance and emissions.