Mechanical and Microstructural Properties of Composite Mortars with Lime, Silica Fume and Rice Husk Ash

A mixture of hydraulic lime and pozzolanic material can be used as a binder in making concrete and mortar for energy-efficient construction purposes. Generally, lime possesses lower strength and higher setting time. By introducing pozzolans in the lime mortar, their cementitious properties could be increased and could compete with the cement mortars. The use of pozzolan-lime binder in mortar reduces the utilisation of cement, and hence reduces the environmental problem originating from cement production. This study mainly deals with the mechanical and microstructural properties of lime and lime composite mortars made up of hydraulic lime, silica fume and rice husk ash. Three composite mortars were made with the following combination such as hydraulic lime-silica fume (LSF), hydraulic lime-rice husk ash (LRA) and hydraulic lime-silica fume-rice husk ash (LSR). Further, their properties were compared with the pure lime mortar. Preliminary investigations were made on the lime reactivity and pozzolanic reactivity tests. It was understood that silica fumes have a (15%) better reactivity than rice husk ash. The introduction of pozzolans in the lime mortar promotes fresh, hardened and microstructural properties. The 28 days' compressive strength of lime composite mortars achieved more than 16 Mpa, while the lime mortar attained 4 Mpa. The combined effect of pozzolanic reaction, hydration and carbonation in the lime composite mortars achieved four times the strength of lime mortar at 28 days. A high peak of calcium carbonate was detected in lime mortar as a result of carbonation. The well-developed microstructure of calcium silicate hydrate and calcium hydroxide exhibits the formation of hydration products in the lime composite mortars as observed from a scanning electron microscope (SEM), energy-dispersive X-ray (EDX) and X-ray diffraction (XRD). Similar graphs of Fourier transform infrared spectroscopy (FT-IR) showed the presence of equivalent functional elements in all lime composite mortars.

Automated summary

A mixture of hydraulic lime and pozzolanic material can be used as a binder to reduce the environmental impact of cement production. The introduction of pozzolans in the lime mortar improves its strength and microstructural properties. Lime composite mortars achieve higher compressive strength and exhibit well-developed microstructures compared to pure lime mortar.