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Making sustainable aluminum by recycling scrap: The science of dirty alloys

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Huan Zhao et al.

Summary: As regulations on greenhouse gas emissions from transportation become stricter, it has become necessary to re-examine the materials used for vehicles. While high-strength aluminum alloys commonly used in aircrafts can help reduce the weight of automobiles, they are prone to environmental degradation. Hydrogen 'embrittlement' is often considered the main cause of this degradation, but the exact mechanisms behind this failure are not well understood due to the challenges in analyzing hydrogen at the atomic scale. In this study, near-atomic-scale analysis of hydrogen trapped in second-phase particles and at grain boundaries in a high-strength aluminum alloy was performed. These observations guided atomistic ab initio calculations which revealed that the co-segregation of alloying elements and hydrogen promotes grain boundary decohesion, and the strong partitioning of hydrogen into the second-phase particles removes solute hydrogen from the matrix, thus preventing hydrogen embrittlement. This research advances our understanding of hydrogen-assisted embrittlement in aluminum alloys and highlights the role of hydrogen traps in reducing cracking and guiding new alloy design.

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JOURNAL OF MATERIALS SCIENCE (2021)

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Waqas Muhammad et al.

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Microstructures and strengthening mechanisms of high Fe containing Al-Mg-Si-Mn-Fe alloys with Mg, Si and Mn modified

Yu Wang et al.

Summary: Two high Fe containing Al-Mg-Si-Mn-Fe alloys were prepared and compared with a common applied alloy in terms of microstructures and mechanical properties. The alloys showed a good combination of strength and elongation, mainly due to precipitation and solid solution strengthening from appropriate proportions of Mg and Si elements.

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Modeling Static Recrystallization in Al-Mg Alloys

Heinrich Buken et al.

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METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE (2021)

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Natural ageing clustering under different quenching conditions in an Al-Mg-Si alloy

Zi Yang et al.

Summary: During quenching of aluminium alloys, the preservation and loss of excess vacancies have a significant impact on the material properties, with different cooling rates leading to variations in the amount of excess vacancies. Interactions between excess vacancies and early-stage solute clusters play a role in equalizing vacancy fractions in differently quenched samples during the natural ageing process.

SCRIPTA MATERIALIA (2021)

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Lukas Stemper et al.

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ACTA MATERIALIA (2021)

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Xinxin Zhang et al.

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Characteristics of Fe-rich intermetallics compounds and their in fl uence on the cracking behavior of a newly developed high-pressure die cast Al-4Mg-2Fe alloy

Chaofeng Liu et al.

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ACTA MATERIALIA (2021)

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S. Medrano et al.

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ACTA MATERIALIA (2021)

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Zi Yang et al.

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