Temperature and external strain sensing with metal-embedded optical fiber sensors for structural health monitoring

An optical fiber with both temperature and strain fiber Bragg grating sensors were embedded into an aluminum cast structure during the casting process. Temperature and strain calibrations were carried out respectively for the metal-embedded sensors. Temperature and external strain decoupling was further demonstrated in a temperature range from 25 to 80 degrees C and an external strain range from 0 to similar to 110 mu epsilon. With the interpolated temperature measured by two temperature sensors at different positions, the external strain could be decoupled from temperature and thermal strain at the strain sensor. The temperature and external strain values obtained from our embedded optical fiber sensors agreed well with reference values, revealing the good performance of the metal-embedded optical fiber sensors. The difference between the measured values and the reference values are within +/- 5 mu epsilon for external strain and +/- 1 degrees C for temperature. With only a single fiber, the in-situ temperature and external strain information in the aluminum structure can be monitored in real time, representing an important step towards fiber-optic smart casts. Our investigation demonstrates that embedded optical fiber sensors can be a promising method for structural health monitoring of metallic structures.

Automated summary

In this study, optical fiber with both temperature and strain sensors were embedded into an aluminum cast structure during the casting process. The temperature and strain were decoupled, and the obtained values showed good performance of the metal-embedded optical fiber sensors.