Strengthening Mechanisms and Deformation Behavior of Industrially-Cast and Lab-Cast Dual-Phase High Entropy Alloy

An iron-rich high entropy alloy Al0.65CoCrFe2Ni comprising of both FCC and BCC phases was designed and fabricated using induction melting at a large industrial scale and suction casting at a small lab scale. Spinodally decomposed interdendritic regions were uniformly distributed in the industrially melted alloy, and a finer dendritic structure with smaller sized spinodal structures was observed in the alloy suction cast at lab scale. The suction cast alloy fabricated at the lab scale exhibited significantly higher compressive yield strength compared to the industrially cast alloy. The relative strengthening contributions in the alloys due to solid solution, grain boundary, dislocation interactions and interphase boundary were analyzed. Dislocation hardening was the major contributor responsible for the higher strength of the SC alloy. The deformation behavior in the alloys was examined with the help of orientation image mapping. Intense slip band formation at large strains in the industrially melted alloy indicates that cold working can be an effective technique to enhance the strength of the dual-phase high entropy alloy processed at a large scale.

Automated summary

An iron-rich high entropy alloy Al0.65CoCrFe2Ni, consisting of both FCC and BCC phases, was designed and fabricated using induction melting and suction casting at different scales. The results showed that the alloy suction cast at lab scale exhibited higher compressive yield strength compared to the industrially cast alloy. The study also analyzed the contributions of various factors to the strength of the alloys and found that cold working can effectively enhance the strength of the dual-phase high entropy alloy processed at a large scale.