Intumescent coatings: A review on recent progress

Fire is a serious threat to people and the structures they build. There is a continuous development of newer methods and materials to prevent its effects on them. Nowadays, a lot of attention is being paid in the design of public and commercial buildings by incorporating fire safety. Passive fireproofing of high-rise structures has become very important due to the use of steel in load bearing mode and has attracted increased attention after the collapse of the WTC towers. Conventional passive fireproofing materials include concrete covering, gypsum board and cementitious coatings which have a poor aesthetic. Intumescent fire-resistive coatings are a newer type of passive fireproofing coatings usually applied as thin film and they swell many times their original thickness forming an insulating char which acts as a barrier between the fire and the structural steel. It prevents the temperatures of the steel members from reaching a critical value and helps in maintaining the integrity of the structure in fire event. They are the preferred choice for passive fire protection of load bearing steel frame structures of architects and designers as they offer aesthetic appearance, flexibility, speed of application, and ease of inspection and maintenance. The present review covers recent developments in the field of intumescent coatings with a major emphasis on organic intumescent coatings. The role of various ingredients, their interactions in intumescent coatings, effects of various pigments, binders and additives are discussed briefly.