2D Elasticity solution for sandwich panels with functionally graded lattice cores

The quest for weight-reduced components while maintaining strength requires new structures and lightweight concepts that promise more advantages than existing structures. In sandwich panels, improving the mechanical performance of the face sheets is almost exhausted due to using ultra-high-strength materials. By contrast, the sandwich core offers a high light-weight potential when it constitutes the largest part of the total weight of the sandwich. Novel structures such as lattices can significantly enhance the core's mechanical performance. Lattice structures fabricated by additive manufacturing (AM) provide comparable mechanical properties to honeycombs and allow multifunctional use of the core. Another benefit of using AM is the ability to customize the core mechanical properties. Such a design could be achieved by using a functionally graded lattice core. In this work, an analytical model is derived to determine stresses and deformations in graded lattice cores of sandwich panels. Compared to the classical sandwich theory, the presented model enables the determination of the out-of-plane stresses near the load application areas. Furthermore, evaluating the stresses in the lattice struts of the graded core highlights the benefits of using graded cores in sandwich panels since the stress in graded cores exhibits a more homogeneous distribution, enabling better material exploitation.

Automated summary

The quest for weight reduction while maintaining strength requires new lightweight structures that offer more advantages than existing ones. Sandwich panels can achieve high light-weight potential by improving the mechanical performance of the core. Additive manufacturing (AM) lattice structures provide comparable mechanical properties to honeycombs and allow for customization of the core properties. An analytical model is derived to determine stresses and deformations in graded lattice cores of sandwich panels, which enables better material exploitation.