Obtaining a lower estimate of the fatigue limit of metals by a simplified quantitative thermometric approach in a low-cost one-specimen test

The plasticity of metals leads to an internal heat generation during fatigue testing. Therefore, qualitative and quantitative thermography are widely accepted for assessing fatigue damage. The onset of significant heat generation and temperature rise is usually attributed to the fatigue limit of a material. Now, a 40-year-old but just rarely used measurement technique using NTC thermistors is used to reveal the temperature profile in a specimen. A direct comparison with modern thermographic methods exposes the much higher resolution of this simple and inexpensive method. This method provides the much desired ability to assess fatigue limit rapidly and efficiently with only one specimen, even for homogeneous materials and materials conditions with high thermal conductivity or even for small specimen volumes, in a valid and very reliable manner.

Automated summary

The plasticity of metals during fatigue testing generates internal heat, making thermography widely accepted for assessing fatigue damage. A rarely used NTC thermistor temperature measurement technique, proposed 40 years ago, reveals the temperature distribution with higher resolution compared to modern thermographic methods. This simple and cost-effective method enables rapid and efficient assessment of fatigue limits for various materials and conditions.