A novel transcritical-recuperative two-stage Organic Rankine Cycle for dual/multi-source heat recovery applications

The Transcritical Regenerative Series Two-stage Organic Rankine Cycle (TR-STORC) has improved performance over STORC and single-stage ORC. However, the TR design requires vapor extraction between turbine stages, which prevents the use of compact two-stage ORC turboexpanders. An alternative Transcritical-Recuperative (TREC) design is proposed which eliminates vapor extraction allowing direct integration of compact two-stage turbines. The novel TREC-STORC operates with a recuperator acting as an additional evaporator at the low-pressure turbine exit (LP mode). Another TREC design requiring vapor extraction from the high-pressure turbine stage (HP mode), similar to the TR design, is also presented for comparison purposes. TREC-STORC in LP mode presents a marginally improved performance of 1-3% over HP mode for various IC engine heat source conditions. With cyclopentane as working fluid, at engine design point conditions, LP mode delivers 4% higher power outputs over HP mode and TRSTORC. Compared to STORC and single-stage ORC, the LP mode of TREC-STORC delivers 21% and 28% higher power outputs, respectively. For other working fluids, TREC-STORC (LP mode) delivers between 2-5% additional power output over TR-STORC, with 18-38% and 20-56% increased power outputs over STORC and single-stage ORC, respectively. TREC-STORC (LP mode) presents a superior and robust ORC architecture for dual/multi-source heat recovery applications. (c) 2021 Elsevier Ltd. All rights reserved.

Automated summary

The Transcritical Regenerative Series Two-stage Organic Rankine Cycle (TR-STORC) has improved performance compared to STORC and single-stage ORC. However, the TR design requires vapor extraction, which limits the use of compact two-stage turbines. An alternative design called Transcritical-Recuperative (TREC) is proposed, which eliminates vapor extraction and allows for the direct integration of compact two-stage turbines.