Study of lithium carbonate as sintering aid for tin oxide densification trough experimental designs: Main variables and microstructure changes

Tin oxide is one of the most extensively studied semiconductor materials due to its broad field of applications. On the one hand, its high conductivity and its corrosion resistance are the most remarkable properties. Therefore, one of the most developed uses in the recent decades has been as ceramic electrode for electrooxidation process. On the other hand, its poor sinterability hinders a broader use. As a result, the use of advanced techniques or sin-tering aids for obtaining low-porosity specimens is necessary. So far, many additives have been studied, CaCO3, Co3O4, Nb2O5 or MnO2, among others. In the present work, the sinter-ing behaviour of SnO2-based powder, containing Li2CO3 as a sintering aid, which generates a liquid phase, has been analysed, since it is one of the additives that has been studied to a lesser extent. The effect of the amount of sintering aid just like the thermal treatment parameters (maximum temperature, heating rate and soaking time) on volumetric contrac-tion's evolution has been studied through a factorial experiment designs 2n. The results show that an amount of lithium carbonate greater than 1 mol.% is unfavourable to densification. With regards to the thermal cycle's parameters, it is advisable to have thermal treatments at high temperatures (1300 degrees C) with moderate soaking times (1 h), as maximum temperatures have the biggest influence on the densification followed by soaking time while the heating rate has a lesser influence. Under these conditions, a microstructure of closed and rounded pores is obtained, in which a residual phase is enclosed, but the small proportion of which prevents its characterisation. (c) 2022 The Author(s). Published by Elsevier Espa n similar to a, S.L.U. on behalf of SECV. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/ by-nc-nd/4.0/).

Automated summary

Tin oxide is a widely studied semiconductor material with high conductivity and corrosion resistance. This research investigates the sintering behavior of SnO2-based powder with the addition of Li2CO3 as a sintering aid. The study analyzes the effects of the amount of sintering aid and thermal treatment parameters on densification.