The effect of restrained early age shrinkage on the interlayer bond and durability of 3D printed concrete

3D printed concrete exhibits a high magnitude and rate of plastic shrinkage (early age drying-induced shrinkage) compared to conventional cast concrete. This study investigated if restraining this shrinkage adversely affects the long-term durability and mechanical performance. Shrinkage was restrained by inserting reinforcement-like rods into the fresh concrete and exposing the specimen to a moderate evaporation rate. The interlayer bond strength, permeability and ion penetration of the unrestrained and restrained specimens were then compared. The results show that shrinkage causes shear strain concentrations at the interlayers due to a lack of particle interlocking and non-uniform pore water evaporation from the undulated evaporation face. Consequently, discrepancies in the transfer of shrinkage between layers occur, a phenomenon coined as interlayer slip. Evidence is presented of a 12% reduction in interlayer bond strength, a 70% higher permeability and 17% higher chloride ion penetration. These adverse consequences were due to interlayer slip and microcracking. Nonetheless, the durability of uncracked printed concrete is satisfactory, even with localised interlayer slip and microcracking.

Automated summary

The study found that shrinkage leads to shear strain concentrations at the interlayers due to a lack of particle interlocking and non-uniform pore water evaporation, resulting in interlayer slip. The restrained specimens showed a 12% reduction in interlayer bond strength, a 70% higher permeability, and a 17% higher chloride ion penetration. These adverse consequences were due to interlayer slip and microcracking.