Aqueous Integrated Process for the Recovery of Oil Bodies or Fatty Acid Emulsions from Sunflower Seeds

An aqueous integrated process was developed to obtain several valuable products from sunflower seeds. With a high-shear rate crusher, high-pressure homogenization and centrifugation, it is possible to process 600x g of seeds in 1400x g of water to obtain a concentrated cream phase with a dry matter (dm) content of 46%, consisting of 74 (w/w dm) lipids in the form of an oil-body dispersion (droplet size d(0.5): 2.0 mu m) rich in proteins (13% w/w dm, with membranous and extraneous proteins). The inclusion of an enzymatic step mediated by a lipase made possible the total hydrolysis of trigylcerides into fatty acids. The resulting cream had a slightly higher lipid concentration, a ratio lipid/water closer to 1, with a dry matter content of 57% consisting of 69% (w/w) lipids, a more complex structure, as observed on Cryo-SEM, with a droplet size slightly greater (d(0.5): 2.5 mu m) than that of native oil bodies and a conserved protein concentration (12% w/w dm) but an almost vanished phospholipid content (17.1 +/- 4.4 mg/g lipids compared to 144.6 +/- 6 mg/g lipids in the oil-body dispersion and 1811.2 +/- 122.2 mg/g lipids in the seed). The aqueous phases and pellets were also characterized, and their mineral, lipid and protein contents provide new possibilities for valorization in food or technical applications.

Automated summary

An aqueous integrated process was developed to obtain valuable products from sunflower seeds. The process involves high-shear rate crushing, high-pressure homogenization, and centrifugation to extract cream phase rich in lipids and proteins. The addition of an enzymatic step allows for complete hydrolysis of triglycerides. The process offers potential for the valorization of the aqueous phases and pellets in food or technical applications.