Subwavelength ultrasonic imaging using a deep convolutional neural network trained on structural noise

Subwavelength ultrasonic imaging (SUI) can detect subwavelength flaws beyond the diffraction limit, however, SUI sometimes fails to clearly reveal flaws in C-scans when the signal-to-noise ratio (SNR) is low. In this work, a convolutional neural network (CNN) that takes structural noise into account is developed for SUI to distinguish flaw echoes from structural noise. The network contains a regression CNN for learning features from the structural noise and a learnable soft thresholding layer for classification. Experiments show that the proposed method performs well for imaging subwavelength flaws at different depths and of different sizes. It achieved an F1 score of 97.69 +/- 1.56% in detecting flaws as compared to the enhanced ultrasonic flaw detection method with time-dependent threshold. As an example of general application of the method, we also performed SUI on natural flaws in a spheroidal graphite cast iron specimen. The results show that the method can achieve SUI without a theoretical backscattering model and is not limited by noise distribution, multiple scattering, or complex microstructures. Furthermore, the network does not need to prepare flaw echoes for training.

Automated summary

A convolutional neural network that considers structural noise is developed for subwavelength ultrasonic imaging, distinguishing flaw echoes from noise, achieving great performance in imaging subwavelength flaws with an F1 score of 97.69%, without the need for preparing flaw echoes for training.