Simultaneous High-Strength and Deformable Nanolaminates With Thick Biphase Interfaces

Two-phase nanolaminates are known for their high strength, yet they suffer from loss of ductility. Here, we show that broadening heterophase interfaces into 3D interfaces as thick as the individual layers breaks this strength-ductility trade-off. In this work, we use micropillar compression and transmission electron microscopy to examine the processes underlying this breakthrough mechanical performance. The analysis shows that the 3D interfaces stifle flow instability via shear band formation through their interaction with dislocation pileups. To explain this observation, we use phase field dislocation dynamics (PFDD) simulations to study the interaction between a pileup and a 3D interface. Results show that when dislocation pileups fall below a characteristic size relative to the 3D interface thickness, transmission across interfaces becomes significantly frustrated. Our work demonstrates that 3D interfaces attenuate pileup-induced stress concentrations, preventing shear localization and offering an alternative way to enhanced mechanical performance.

Automated summary

By broadening heterophase interfaces into 3D interfaces, the strength-ductility trade-off of two-phase nanolaminates can be overcome. The 3D interfaces prevent flow instability and shear localization by interacting with dislocation pileups.