Corrosion resistance of calcium zirconate crucible to titanium-copper melts

The corrosion resistance of refractory materials to the titanium alloy melts is vital for the production of titanium alloys by vacuum induction melting. In this study, the corrosion behavior of calcia-stabilized zirconia, solid state synthesized calcium zirconate, and fused calcium zirconate refractory suffering Ti-5 wt% Cu melts were investigated at 1680 degrees C for 15 min of soaking time by the cup test method. It was found that the three crucibles directly dissolved into the titanium melt, then generated Ti (Zr, O) and CaZrO3 in the infiltration layer, and eventually developed a porous Ti3O layer in the lining. Besides, the contamination of Ti-5 wt% Cu alloy (oxygen: 5.3 wt%; zirconium: 6.01 wt%; calcium: 0.42 wt%) by fused calcium zirconate crucible was significantly less than the solid state synthesized one (oxygen: 5.83 wt%; zirconium: 6.14 wt%; calcium: 0.43 wt%), implying that the production method of calcium zirconate notably affected the impurity of titanium alloys.

Automated summary

This study investigated the corrosion behavior of calcia-stabilized zirconia, solid state synthesized calcium zirconate, and fused calcium zirconate refractory crucibles in titanium alloy melts. It was found that the contamination of titanium alloy by the fused calcium zirconate crucible was significantly less than the solid state synthesized one.