Dissimilar welding of high-entropy alloy to Inconel 718 superalloy for structural applications

High-entropy alloy, a new generation material, exhibits superior structural properties. For high-temperature applications, where dissimilar materials are in demand, HEAs may be joined with commercially available structural materials to improve their performance-life ratio. In this connection, a dissimilar joint was fabricated by gas tungsten arc welding between Al0.1CoCrFeNi-HEA and Inconel 718. The columnar dendritic grains are growing epitaxially at the Al0.1CoCrFeNi-HEA/weld metal interface, where their compositions are matching. While the composition misfit at the weld metal/Inconel 718 interface, reveals the non-epitaxial mode of solidification. In addition, the fusion zone exhibits the porosity and micro-segregation of NbC and Laves phases. The joint shows a joint efficiency of similar to 88%, where the strength is observed to be 644 MPa with 21% ductility. The results demonstrate the applicability of GTAW in fabricating the dissimilar weld joints between HEA and Inconel 718 for structural applications.

Automated summary

The study involves the fabrication of a dissimilar joint between Al0.1CoCrFeNi-HEA and Inconel 718 using gas tungsten arc welding. Columnar dendritic grains grew epitaxially at the HEA/weld metal interface while non-epitaxial solidification occurred at the weld metal/Inconel 718 interface. The joint showed a joint efficiency of around 88% with a strength of 644 MPa and 21% ductility, demonstrating the feasibility of GTAW in fabricating dissimilar weld joints between HEA and Inconel 718 for structural applications.