Exploration on structural rules of highly efficient flame retardant unsaturated polyester resins

Owing to the lack of research on structure-activity relationship and interaction mechanism between unsaturated polyester resins (UPR) and flame retardants, it has been a big challenge to prepare high-efficiency flame retardants for UPR in industry. In this research, to explore structural rules of high-efficiency flame retardants, several polymeric flame retardants were synthesized with varied main-chain, side-chain, phosphorus valence states and contents of flame retardant elements. The thermal stabilities of flame retardants and UPR composites were firstly assessed. It has been found the interaction existed between flame retardants and UPR, through transesterification reaction and beta scission pathway in polyester and polystyrene chains. With only 15 wt% of PCH3-S, UPR composites can reach V0 rating in UL-94. The PHRR and THR values can be maximumly decreased by 71.66 % and 77.67 %, with 20 wt % of PB-S. It has been found flame retardants with sulfone group and + 3 valence state of phosphorus in molecular backbone can release SO2 and phosphorus containing compounds in gaseous phase, which diluted fuel fragments and catalyzed H. and HO. radical removal. The mechanism for improved flame retardancy of UPR composites with various polymeric flame retardants were discussed in detail. Some general rules for highly efficient flame retardant UPR can be summarized: First, gaseous phase flame retardant mechanism plays the major role in improvement of flame retardant performance of UPR composites; Second, the combination of + 3 valence state of phosphorus structures, higher phosphorus con-tents and sulfone groups effectively improves the flame retardant efficiency of flame retardants. (C) 2021 Published by Elsevier Inc.

Automated summary

The lack of research on structure-activity relationship and interaction mechanism between unsaturated polyester resins (UPR) and flame retardants has posed challenges for developing high-efficiency flame retardants in industry. This study synthesized various polymeric flame retardants and evaluated their thermal stabilities, uncovering the interaction mechanisms and rules for improving flame retardancy of UPR composites. Key findings included the role of gaseous phase flame retardant mechanism and the effectiveness of phosphorus structures and sulfone groups in enhancing flame retardant efficiency.