Electricity Generation from Low and Medium Temperature Industrial Excess Heat in the Kraft Pulp and Paper Industry

The recovery and utilisation of industrial excess heat has been identified as an important contribution for energy efficiency by reducing primary energy demand. Previous works, based on top-down studies for a few sectors, or regional case studies estimated the overall availability of industrial excess heat. A more detailed analysis is required to allow the estimation of potentials for specific heat recovery technologies, particularly regarding excess heat temperature profiles. This work combines process integration methods and regression analysis to obtain cogeneration targets, detailed excess heat temperature profiles and estimations of electricity generation potentials from low and medium temperature excess heat. The work is based on the use of excess heat temperature (XHT) signatures for individual sites and regression analysis using publicly available data, obtaining estimations of the technical potential for electricity generation from low and medium temperature excess heat (60-140 degrees C) for the whole Swedish kraft pulp and paper industry. The results show a technical potential to increase the electricity production at kraft mills in Sweden by 10 to 13%, depending on the level of process integration considered, and a lower availability of excess heat than previously estimated in studies for the sector. The approach used could be adapted and applied in other sectors and regions, increasing the level of detail at which industrial excess heat estimations are obtained when compared to previous studies.

Automated summary

The recovery and utilisation of industrial excess heat is crucial for improving energy efficiency. This study combines process integration methods and regression analysis to estimate the electricity generation potentials from low and medium temperature excess heat in the Swedish kraft pulp and paper industry, showing a potential increase of 10 to 13% in electricity production. The approach used could be applied in other sectors and regions to enhance industrial excess heat estimations.