Model-Based Evaluation of Hydrothermal Treatment for the Energy Efficient Dewatering and Drying of Sewage Sludge

This research paper evaluates hydrothermal carbonization (HTC) as a possible treatment for sewage sludge, including phosphorus recycling. German governmental requirements force a high number of wastewater treatment plants (WWTP) to recover phosphorus from sewage sludge above limits of 20 g kg(TS)(-1) before further disposal (e.g., co-incineration). The results show that pH reduction has a positive effect on shifting phosphorus to the liquid phase during HTC. Although the experimental results of this research do not yet achieve the necessary phosphorus reduction, various calculations are made to achieve this goal in future experimental studies. In order to be able to assess the energy benefits of HTC, Aspen Plus modeling was used to show the positive impact of implementing this technology in a WWTP. It is shown that the mechanical dewaterability of sewage sludge (SS) increases after HTC enabling energy savings by means of subsequent thermal drying. A heat optimized HTC is able to cut energy expenses by half, further providing a phosphorus-depleted hydrochar for extensive energetic use.

Automated summary

This study evaluates hydrothermal carbonization (HTC) as a method for treating sewage sludge and recycling phosphorus, with positive effects on shifting phosphorus to the liquid phase but not meeting the necessary reduction yet. Various calculations will be made in future experimental studies to achieve this goal, while the energy benefits of HTC in wastewater treatment plants are assessed using Aspen Plus modeling.