Additively Manufactured NdFeB Polyphenylene Sulfide Halbach Magnets to Generate Variable Magnetic Fields for Neutron Reflectometry

Halbach arrays are the most efficient closed structures for generating directed magnetic fields and gradients, and are widely used in various electric machines. We utilized fused deposition modeling-based Big Area Additive Manufacturing technology to print customized, compensated concentric Halbach array rings, using polyphenylene sulfide-bonded NdFeB permanent magnets for polarized neutron reflectometry. The Halbach rings could generate a 0 <= B <= 0.30 T field, while preserving 90% polarization of an axial neutron beam. Polarized neutron beams are used to study a wide range of structural and magnetic phenomena spanning physics, chemistry, and biology. In this study, we demonstrate the effectiveness of additive manufacturing for producing prototype Halbach arrays, characterize their magnetic properties, and generated magnetic fields, and discuss the conservation of neutron beam polarization as a function of magnetic field.

Automated summary

Halbach arrays, known for their efficiency in generating directed magnetic fields, were printed using additive manufacturing technology for polarized neutron reflectometry. The customized Halbach rings maintained a high level of polarization for neutron beams, which are essential in studying various phenomena in physics, chemistry, and biology. Additive manufacturing was demonstrated to be effective in producing prototype Halbach arrays and preserving magnetic field properties.