Study of photocurable energetic resin based propellants fabricated by 3D printing

Propellants are the main energy source in the internal ballistic process. The use of 3D printing has promised to produce propellants with complex geometries. However, due to the degraded energy properties of propellants using an inert binder, there is a critical need to develop a printable energetic resin. In this paper, a novel energetic acrylate-terminated poly-3-nitratomethyl-3-methyloxetane (APNIMMO) oligomer was prepared and characterized. The performance of a new composite propellant composed of APNIMMO and CL-20 (Hexanitrohexaazaisowurtzitane Dodecane) was also demonstrated. The new energetic printable resin and its composites are suitable for stereolithography (SLA) 3D printing, offering not only an improved thermodynamic energy, but also a substantially improved burn rate. Compared with the inert binder, the energetic binder offers the possibility to improve the thermodynamic energy by 15% and the burn rate at 100 MPa by 480% for 3D printed propellants. (c) 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Automated summary

This paper presents a novel energetic resin and its composites suitable for 3D printing, offering improved thermodynamic energy and significantly increased burn rate. Compared with inert binders, the energetic binder can enhance thermodynamic energy by 15% and burn rate by 480% for 3D printed propellants.