Hot corrosion behavior of refractory high entropy alloys in molten chloride salt for concentrating solar power systems

Refractory high entropy alloys have recently attracted widespread attention due to their outstanding mechanical properties at elevated temperatures, making them appealing for concentrating solar power and nuclear energy applications. However, their molten salt corrosion behavior has not been reported, which is critical in evaluating their application merit. Here, the corrosion behavior of two recently developed refractory high entropy alloys, namely TaTiVWZr and HfTaTiVZr, was studied in molten 33NaCl-22KCl-45MgCl(2) (wt. %) eutectic salt at 450 degrees C and 650 degrees C, using potentiodynamic polarization technique. The results were compared with benchmark alloys, namely 304 stainless steel (SS304) and Inconel 718 (IN718). TaTiVWZr refractory high entropy alloy exhibited an order of magnitude lower corrosion current density (I-corr = 0.7x 10(-3) A cm(-2)) compared to SS304 (I-corr = 9.2 x 10(-3) A cm(-2)) at the higher temperature of 650 degrees C. The corrosion rate of all the alloys increased with increase in temperature from 450 degrees C to 650 degrees C with the exception of TaTiVWZr. The TaTiVWZr alloy showed a corrosion rate of similar to 5 mm/year at 650 degrees C compared to similar to 110 mm/year for SS304. HfTaTiVZr and IN718 showed comparable corrosion rates in the range of similar to 40 mm/year at 650 degrees C. The high corrosion resistance of the two refractory high entropy alloys was attributed to a combination of three factors: (i) slower chlorination rate of refractory elements in the molten chloride salt environment driven by thermodynamics, (ii) formation of stable Ta-V and Ta-V-W based complex oxides on their surface, and (iii) Ti/TiCl2 and Zr/ZrCl2 redox couple formation which retarded the depletion of refractory elements. In contrast, the Cr-, Fe-, and Ni-based surface passivation oxides for SS304 and IN718 were less protective in the molten salt environment, particularly at the higher temperature of 650 degrees C.

Automated summary

The recently developed refractory high entropy alloys were studied for their corrosion behavior at high temperatures in molten salt environments. It was found that they exhibited good corrosion resistance and low corrosion rates compared to benchmark alloys, making them potentially suitable for applications in extreme conditions.