Evaluating binary defocusing quantitatively in real-time for fringe projection profilometry

In fringe projection profilometry (FPP), non-sinusoidal fringes due to the gamma effect of a projector will cause measurement errors. To solve this problem, a binary defocusing technique has been introduced in recent years, yet the appropriate defocusing is hard to evaluate quantitatively. An innovative approach to quantify binary defocusing in real-time is proposed. No matter how the projector and camera are arranged in FPP system, the fringe period in a captured defocusing fringe image is strictly varying; therefore, unlike previous methods, the proposed method uses a limited window for defocusing evaluation. This not only improves the accuracy of defocusing evaluation, but also greatly improves the evaluation speed, thus in turn enabling real-time evaluation. In addition, numerical differentiation is introduced on the window using a modified five-interval-point algorithm to effectively improve the sensitivity to improper (inadequate or excessive) defocusing. The difference between the numerical differentiation and its fundamental harmonic extracted by Levenberg-Marquardt iterative is taken as an evaluation value of binary defocusing. The smaller the difference, the more appropriate is the defocusing. By minimizing this difference, the most appropriate defocusing can be obtained quantitatively. Both numerical simulations and experiments validate the high sensitivity and high speed of the proposed method. (C) 2021 Society of Photo-Optical Instrumentation Engineers (SPIE)

Automated summary

A novel approach for quantifying binary defocusing in real-time is proposed, utilizing numerical differentiation and a modified five-interval-point algorithm to improve accuracy and speed within a limited window. This method offers high sensitivity and speed in both numerical simulations and experiments for evaluating appropriate defocusing in fringe projection profilometry.