An intrinsic flame retardant epoxy resin with high transparency and strengthened mechanical property

In order to search for multifunctional epoxy thermosets (EP) with low flammability, high transparency and satisfied mechanical performance, DOPO-based phosphonate ammonium salt (DOA) was synthesized from 10-hydroxy-9,10-dihydro-9-oza-10-phosphaphenanthrene-10-oxide (DOPO-OH) and 2-amino-2-methyl-1,3-propanediol (AMPD). Under the influence of DOA, the flame-retardant and mechanical performances of the resulting EP were obviously improved. On account of the enhanced interaction and the incorporated flexible fragments in epoxy macromolecular chains, the tensile strength, elongation at break, and impact toughness of EP/5.0 wt% DOA significantly increased from 65.4 +/- 1.2 MPa, 6.7 +/- 0.6%, and 12.1 +/- 1.3 kJ m(-2) of EP to 81.4 +/- 2.8 MPa, 10.6 +/- 0.5%, and 18.0 +/- 1.1 kJ m(-2), respectively. In the presence of DOA, the limiting oxygen index (LOI) value of EP/5.0 wt% DOA increased to 35.5% and it passed the underwriter laboratories-94 vertical burning tests (UL-94 V) and got a V-1 rating. Moreover, the peak value of heat release rate (PHRR) was decreased by 38.0%. The analyses of char residues and volatile products showed that the activities of DOA on reducing the flammability of EP were ascribed to the protective effect of the char, the release of incombustible gases, and the radical-capture action of phosphorus-containing free radicals. Moreover, the modified epoxy thermosets still retained a high transparency.

Automated summary

By synthesizing DOPO-based phosphonate ammonium salt (DOA) and blending it with epoxy thermosets (EP), the flame-retardant and mechanical performances of EP can be significantly improved, leading to enhanced tensile strength, impact toughness, while also maintaining high transparency.