Investigation on the stiffness of wire web of multi-wire sawing machine and its influence on machining accuracy

Diamond wire sawing has gradually applied as the dominant way of silicon sawing in the photovoltaic and semiconductor industry. In this paper, a model of stiffness of wire web was established, and the corresponding test measure, process, and evaluation standard were proposed. Lack of stiffness of wire web could easily cause wire bow and further reduce the machining accuracy during diamond wire sawing. And the machining accuracy due to wire bow was analyzed. The special significance of this study is considered the stiffness of wire web to be the key index of multi-wire sawing performance. Through this method, the wire bow and the lack of cutting accuracy can be reasonably evaluated. As a result, wire lag and wire bow due to the loss of the stiffness of wire web could be minimized, as well as its influence on machining accuracy. Static stiffness matrices of wire web were presented to analyze the influence of the feed position and the number of wires forming the wire web on the stiffness of wire web. Moreover, a FEM model was established to find the influence factors such as wheel span, wheel diamond, and preset tension on the stiffness of wire web.

Automated summary

The study highlights the importance of wire web stiffness in diamond wire sawing, proposing assessment methods using static stiffness matrices and FEM models. This can help reduce wire bow and improve machining accuracy.