Purification of the Acidic Vanadium-Bearing Solution with a Novel Approach of Chemical Precipitation

Calcified roasting followed by dilute sulfuric acid leaching is a promising process for cleaner vanadium extraction from converter vanadium slag. However, some impurities, like Ca, Mg, Mn, Si and Al, also transfer into the leaching solution, accompanying V during the dilute sulfuric acid leaching, leading to the product of vanadium pentoxide prepared from this acidic vanadium-bearing solution, inferior to the product from the traditional process of sodium roasting and water leaching. A chemical precipitation method was firstly proposed to purify this acidic vanadium-bearing solution with a new prepared remover of MnNH4F3, which combines neutralization and fluoride precipitation into one operational step to remove impurities of Ca2+, Mg (2+), Al3+ and Si4+ in an acidic pH range, simultaneously. Effecting factors involved in the purification process were investigated. It was found that removals of Ca, Mg and Al were all over 95% and around 55% of Si was removed as well at stirring speed of 200 rpm, adding coefficient of 1.6, temperature of 50 degrees C, reaction time of 30 min and pH of 4.50 +/- 0.05, while the loss of vanadium was kept lower than 5%, which was attributed to the reason that the purification reactions mainly proceeded on the surface of the remover. Adding flocculant of polyacrylamide was conductive to accelerating sedimentation of the precipitate and reducing the loss of vanadium. Meanwhile, the filter aid of diatomaceous could improve the filtration performance of the slurry. Ammonium persulfate could effectively oxidize and separate Mn2+ in the form of MnO2 from the vanadium-bearing solution which had been treated by MnNH4F3, but performed less selectivity over Mn2+, and the loss of vanadium was unacceptable. The product of vanadium pentoxide prepared from the purified vanadium-containing solution satisfied the requirements for the standard of grade 98.

Automated summary

Calcified roasting followed by dilute sulfuric acid leaching is a promising process for cleaner vanadium extraction, but impurities affect the quality of the final product. A chemical precipitation method was proposed to purify the vanadium-bearing solution, resulting in satisfactory product quality.