Hot Deformation Behavior of a Ni-Based Superalloy with Suppressed Precipitation

Inconel(R)718 is a well-known nickel-based super-alloy used for high-temperature applications after thermomechanical processes followed by heat treatments. This work describes the evolution of the microstructure and the stresses during hot deformation of a prototype alloy named IN718WP produced by powder metallurgy with similar chemical composition to the matrix of Inconel(R)718. Compression tests were performed by the thermomechanical simulator Gleeble(R)3800 in a temperature range from 900 to 1025 degrees C, and strain rates scaled from 0.001 to 10 s(-1). Flow curves of IN718WP showed similar features to those of Inconel(R)718. The relative stress softening of the IN718WP was comparable to standard alloy Inconel(R)718 for the highest strain rates. Large stress softening at low strain rates may be related to two phenomena: the fast recrystallization rate, and the coarsening of micropores driven by diffusion. Dynamic recrystallization grade and grain size were quantified using metallography. The recrystallization grade increased as the strain rate decreased, although showed less dependency on the temperature. Dynamic recrystallization occurred after the formation of deformation bands at strain rates above 0.1 s(-1) and after the formation of subgrains when deforming at low strain rates. Recrystallized grains had a large number of sigma 3 boundaries, and their percentage increased with strain rate and temperature. The calculated apparent activation energy and strain rate exponent value were similar to those found for Inconel(R)718 when deforming above the solvus temperature.

Automated summary

The study investigates the evolution of microstructure and stresses during hot deformation of a prototype alloy IN718WP, similar in composition to Inconel(R) 718. Compression tests conducted at different temperatures and strain rates showed similar flow curves to Inconel(R) 718. Factors influencing stress softening and dynamic recrystallization, such as fast recrystallization rate and formation of deformation bands, were analyzed and quantified using metallography.