Sub-second and ppm-level optical sensing of hydrogen using templated control of nano-hydride geometry and composition

The use of hydrogen as a clean and renewable alternative to fossil fuels requires a suite of flammability mitigating technologies, particularly robust sensors for hydrogen leak detection and concentration monitoring. To this end, we have developed a class of lightweight optical hydrogen sensors based on a metasurface of Pd nano-patchy particle arrays, which fulfills the increasing requirements of a safe hydrogen fuel sensing system with no risk of sparking. The structure of the optical sensor is readily nano-engineered to yield extraordinarily rapid response to hydrogen gas (<3 s at 1 mbar H-2) with a high degree of accuracy (<5%). By incorporating 20% Ag, Au or Co, the sensing performances of the Pd-alloy sensor are significantly enhanced, especially for the Pd80Co20 sensor whose optical response time at 1 mbar of H-2 is just similar to 0.85 s, while preserving the excellent accuracy (<2.5%), limit of detection (2.5 ppm), and robustness against aging, temperature, and interfering gases. The superior performance of our sensor places it among the fastest and most sensitive optical hydrogen sensors.

Automated summary

The study has developed a lightweight optical hydrogen sensor based on Pd nano-patchy particle arrays that can rapidly and accurately detect hydrogen gas concentration. By incorporating 20% Ag, Au, or Co, the sensing performance of the Pd-alloy sensor is significantly enhanced.