Experimental study on gasification of oil sludge with steam and its char characteristic

Hydrogen can be prepared by oil sludge (OS) gasification with steam, which is of great significance for industrial hazardous waste treatment and resource conservation. The gasification performance was studied by a tube furnace reactor. The OS gasification was carried out at different temperatures (600, 700, 800 and 900 degrees) and with different steam to OS ratio (SOS) (0.1:1, 0.3:1, 0.5:1). During the gasification process, hydrogen production first increased and then decreased, and hydrogen production was faster in 5-15 min. The yield of hydrogen of OS gasification reached the maximum when the SOS was 0.3:1 at 800 degrees C. The highest hydrogen yield per unit mass OS was 48.50 mL min(-1) g(-1). After gasification, the char yield was high, generally more than 50%. It was necessary to treat the char and incineration was an effective solution for low carbon fuels. Thus particle size distribution, incineration thermogravimetric analysis and heavy metal leaching concentrations analysis were carried out. The results showed that the average particle size of char ranged from 85 to 120 mu m. The char incineration process could be divided into three stages: water evaporation, the precipitation and combustion of volatiles, and the combustion of fixed carbon and heavy components. After OS gasification at 800 degrees C, the leaching concentrations of typical heavy metals (As, Cr, Cu, Ni, Pb and Zn) were all up to the standard. Therefore, OS gasification combined with char incineration was an effective approach for the utilization of solid waste, which can recover hydrogen energy and reduce environmental risks.

Automated summary

Hydrogen production through oil sludge gasification with steam is significant for industrial hazardous waste treatment and resource conservation. The process showed optimal hydrogen yield at 800 degrees Celsius with an SOS ratio of 0.3:1. Char yield post-gasification was high, necessitating incineration which could be divided into three stages. Gasification combined with char incineration is an effective approach for solid waste utilization, recovering hydrogen energy and reducing environmental risks.