Effects of GNP on the mechanical properties and sliding wear of WC-10wt% Co cemented carbide

WC-10Co cemented carbides reinforced with 0, 0.5, 1, and 2 wt% graphene nanoplatelet (GNP) were fabricated by ball milling and spark plasma sintering (SPS). The microstructure, structural and phase analysis, hardness, and fracture toughness of WC-10Co/GNP composites were characterized by scanning electron microscopy (SEM), Xray diffraction (XRD), Raman spectroscopy, and Vickers indenter. Tribological behaviors of the fabricated composites against an alumina counterface were studied using a pin on disk configuration. It was found that GNP refined the microstructure, increased the fracture toughness, and postponed the stable-to-unstable friction transition. While transgranular fracture and crack deflection were observed in the base composite, crack bridging, micro-crack formation, and crack deflection were the major toughening mechanisms in GNP-reinforced cemented carbides. The addition of 1 wt% GNP resulted in the highest hardness and wear resistance. However, at higher GNP contents, both hardness and wear resistance decreased due to the agglomeration of GNPs. Widespread abrasive grooving and Co binder extrusion were characterized as the main controlling mechanisms of wear in GNP-free cemented carbides. The wear of GNP-reinforced cemented carbides was dominated by the formation of a lubricating surface layer and its cracking or fragmentation. Plastic flow is much less likely to occur in the presence of GNPs.

Automated summary

The addition of graphene nanoplatelets (GNP) was found to refine the microstructure, increase fracture toughness, and postpone friction transition in cemented carbides. The highest hardness and wear resistance were achieved with 1% GNP content, but at higher levels, both properties decreased due to the agglomeration of GNPs. Wear mechanisms differed between GNP-free and GNP-reinforced cemented carbides, with GNPs promoting the formation of a lubricating surface layer and inhibiting plastic flow.