Start-up of a ?zero-discharge? recirculating aquaculture system using woodchip denitrification, constructed wetland, and sand infiltration

Recirculating aquaculture systems (RAS) discharge management limits the development of the aquaculture sector, because RAS do not automatically result in low nutrient emissions. Research has helped develop discharge management systems such as wetlands and woodchip bioreactors that have been adopted by Danish commercial model trout farms. To further develop the Danish concept, we have modelled and built a novel ?zero-discharge? recirculating aquaculture system with an annual capacity of approximately 14 tonnes. The aim of this paper is to describe the entire concept and present the results from the start-up phase of the whole system. The concept includes the treatment of RAS effluent (overflow and sludge supernatant) using a hybrid solution of a woodchip bioreactor, constructed vertical wetland, and sand infiltration. Using this three-step process, the nitrate, phosphorus, and organic matter effluent are decreased to acceptable levels to reuse the water in the RAS process reducing the need for new raw water. In the first nine months of operation, a water treatment field was used as an end-of-pipe treatment to ensure the water was safe to recirculate for fish. During the winter, the water temperature dropped to 2.7 degrees in the sand filter, but the frost did not reach the water levels in any of the treatment processes. It therefore appears that a hybrid solution can operate sufficiently even in winter conditions. In the first year of operation, a woodchip bioreactor can remove 97 % of the nitrate, although the slow start-up of the RAS caused the bioreactor to be N-limited. On average, 79 % and 92 % of the inflow phosphate concentration was removed in the woodchip bioreactor and the entire hybrid treatment field respectively. The wetland and sand filter removed organic matter sufficiently (35 %), but because of the longer than designed actual water residence, it leached from the bioreactor more than was expected. Further experimentation is needed to identify the financial applicability and performance during higher feeding rates.

Automated summary

The discharge management of Recirculating Aquaculture Systems is crucial for the development of the aquaculture sector, as RAS do not naturally result in low nutrient emissions. Danish commercial trout farms have successfully adopted wetlands and woodchip bioreactors for effluent treatment. The novel "zero-discharge" RAS system in Denmark has shown promising results in reducing nutrient effluent levels and reusing water effectively.