Shale particle interactions with organic and inorganic hydraulic fracturing additives

Natural gas, the largest source for electricity generation in the US, is produced via hydraulic fracturing. Fracturing uses water mixed with chemical additives to free natural gas from the shale formation. While downhole, these fluids contact small formation particles produced during well-perforation and remain in contact with the particles until the fluids return to the well surface. We performed experiments to investigate the physical and chemical interactions between Marcellus shale particles and fluid at high temperature (80 ?C). The treatments in this study include incubating shale particles in solutions containing individual organic and inorganic additives used during fracturing (hydrochloric acid, persulfate, LEB-10X, WGA, FRS, Revert Flow (RF), and BXL). The particles exhibited a measurable influence on flowback fluid chemistry when treated with chemical additives. An optimized methodology was developed for laser-based Particle Size Analysis (PSA) with a wet-dispersion unit, which was then used to measure changes in particle size after treatment. The PSA results indicate that mixing speeds >2800 rpm can cause particle breakage and low speeds are required for PSA of shales. We observed no difference in particle size across treatments after incubation, indicating that clay swelling likely occurs during incubation. The influence of contact time was investigated for the inorganic treatments (persulfate and HCl containing treatments) given that these treatments resulted in higher concentrations of element release and precipitation compared to the organics additives tested. The results show that contact time is an essential consideration in shale transformation studies. Our findings link changing water chemistry to specific fracturing additives and provide key information for understanding the fluid-rock interactions.

Automated summary

The study investigated the physical and chemical interactions between fracturing additives and shale particles at high temperatures during natural gas extraction. The experiments showed that treating shale particles with chemical additives can influence the chemistry of flowback fluid. An optimized laser-based Particle Size Analysis method was developed, revealing no difference in particle size across treatments after incubation. This research provides key information on how changing water chemistry is linked to specific fracturing additives and contributes to understanding fluid-rock interactions.