Polypropylene/Ethylene-And Polar-Monomer-Based Copolymers/Montmorillonite Nanocomposites: Morphology, Mechanical Properties, and Oxygen Permeability

This research reports the influence of polar monomer contents in ethylene vinyl acetate copolymer (EVA) and ethylene vinyl alcohol copolymer (EVOH) on the morphology, mechanical and barrier properties of polypropylene/ethylene copolymer (PP) reinforced with organically modified montmorillonite (MMT). PP/EVA and PP/EVOH (75/25 wt %) blends were reinforced with 3 wt % MMT in an internal mixer system. Samples were compression-molded into films of 300 mu m. The structural characterization was made using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM), the mechanical properties were obtained by tension tests and the barrier properties by oxygen transmission rate (OTR). XRD patterns showed a combination of intercalated/exfoliated morphologies for the MMT, with higher d-001 interplanar distance increments for the blends with higher content of polar functional groups. SEM and TEM micrographs complement the results of the XRD analysis and show differences in the morphologies depending on the miscibility of the polyolefin and the polar monomer copolymer. Mechanical properties and oxygen permeability of composites exhibited a higher improvement, by the addition of MMT, for higher intermolecular interactions and most miscible polymeric system of the EVA. These results show that the higher the number of interactions, given by the VA or OH polar functional groups, the morphology and the miscibility between polyolefin and copolymer imply dispersion improvements of the nanocomposites and, in consequence, a higher improvement on the mechanical and barrier properties of the composite material.

Automated summary

This study investigates the effects of polar monomer contents in EVA and EVOH on the morphology, mechanical, and barrier properties of PP reinforced with organically modified MMT. The addition of MMT improved the mechanical properties and oxygen permeability of the composites, especially for the most miscible polymeric system of EVA. Higher levels of interactions, provided by VA or OH polar functional groups, led to improved dispersion of nanocomposites and enhanced mechanical and barrier properties of the composite material.