A mechanism for fire retardancy realized by a combination of biofillers and ammonium polyphosphate in various polymer systems

This study focused on realizing fire retardancy for polymer composites by using a cellulosic biofiller and ammonium polyphosphate (APP). The motivation of this study was based on revealing the mechanism of the synergetic effect of a cellulosic biofiller and APP and determining the parameters required for achieving a V-0 rating in UL94 standard regardless of the kind of polymer system used. As for the polymer matrix, polypropylene and polylactic acid were used. The flammability, burning behavior and thermal decomposition behavior of the composites were investigated through a burning test according to the UL-94 standard, cone calorimetric test and thermogravimetric analysis. As a result, the incorporation of a high amount of cellulose enabled a V-0 rating to be achieved with only a small amount of APP despite the variation of the optimum cellulose loading between the matrix polymers. Through analysis, the results indicated that APP decreased the dehydration temperature of cellulose. Furthermore, APP promoted the generation of enough water as a nonflammable gas and formed enough char until the degradation of the polymer matrix was complete. The conditions required to achieve the V-0 rating were suggested against composites incorporating APP and biofillers. Furthermore, the suggested conditions were validated by using polyoxymethylene as a highly flammable polymer.

Automated summary

This study demonstrated that a V-0 rating can be achieved in polymer composites by incorporating a high amount of cellulose and a small amount of APP, regardless of the type of polymer matrix used. Through analysis, it was found that APP lowered the dehydration temperature of cellulose and promoted the generation of nonflammable gas and char during polymer degradation. The conditions suggested for achieving the V-0 rating were validated using a highly flammable polymer.