Strength and plasticity of lamellar vs. fibrous eutectic Mg-Al nanocomposites: An in-situ microcompression study

Owing to their low density and high strength-to-weight ratio, Mg alloys are attractive for automotive and aerospace applications. However, the current use of magnesium in the industry is limited due to the low strength and poor formability at ambient temperatures. Two-phase nanostructured materials are a promising solution to improve the mechanical properties of Mg alloys. Depending on processing parameters, either fibrous or lamellar morphologies can be formed via the eutectic transformation. In this work, the mechanical behavior of these two different morphologies were examined by in-situ SEM microcompression tests. The lamellar morphology exhibited a superior combination of strength and plasticity with respect to the fibrous morphology, and both showed superior strength relative to pure Mg, up to five-fold in the former and 12-fold in the latter. However, the higher strength in the fibrous eutectic was obtained at the expense of a low plasticity. According to the HR/TEM analyses of the deformed micropillars, the relatively high plasticity of the lamellar morphology was attributed to the two reasons; on the one hand, high dislocation activity was observed in both alpha and beta phases and resulted in plastic co-deformation of the layers. On the other hand, the alpha layers played a significant role in restricting the shear instabilities that initiated in the beta layers. Such an effect was not observed with the fibrous morphologies, and thus, they failed by cleavage along the closest-packed planes in the beta crystal. (C) 2021 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Automated summary

Magnesium alloys are appealing for automotive and aerospace applications due to their low density and high strength-to-weight ratio. However, their current use is limited by low strength and poor formability at ambient temperatures. Two-phase nanostructured materials offer a promising solution to enhance the mechanical properties of magnesium alloys, with either fibrous or lamellar morphologies formed via eutectic transformation. During mechanical testing, the lamellar morphology showed superior strength and plasticity compared to the fibrous morphology and pure magnesium. The higher strength in the fibrous eutectic came at the expense of lower plasticity, while the high plasticity of the lamellar morphology was attributed to factors such as high dislocation activity and role of alpha layers in restricting shear instabilities.