Direct Generation of High-Aspect-Ratio Structures of AISI 316L by Laser-Assisted Powder Deposition

The effect of process parameters and the orientation of the cladding layer on the mechanical properties of 316L stainless steel components manufactured by laser metal deposition (LMD) was investigated. High aspect-ratio walls were manufactured with layers of a 4.5 mm wide single-cladding track to study the microstructure and mechanical properties along the length and the height of the wall. Samples for the tensile test (according to ASTM E-8M-04) were machined from the wall along both the direction of the layers and the direction perpendicular to them. Cross-sections of the LMD samples were analyzed by optical and scanning electron microscopy (SEM). The orientation of the growing grain was observed. It was associated with the thermal gradient through the building part. A homogeneous microstructure between consecutive layers and some degree of microporosity was observed by SEM. Uniaxial tension tests were performed on samples extracted from the wall in perpendicular and parallel directions. Results for ultimate tensile strength were similar in both cases and with the wrought material. The sigma(0.2) were similar in both cases but slightly superior to the wrought material.